Robolux Multiway Multiport Diaphragm Valve, standard product range

Transcription

1 Robolux Multiway Multiport iaphragm Valve, standard product range Increased process efficiency Reduced installation costs Reduced number of valves and welds Zero dead volume and no contamination Type 2035 can be combined with... ertificates F, E, USP V, USP VI, TEX, 3.1 Type 8640 / 8644 Type 8055 Type 3236 Type 2031 Valve block Full bore magflowmeter Manually operated multiway valve iaphragm valve Proximity switches This Multiway-Multiport iaphragm Valve system is designed for control of ultra pure, sterile, aseptic and steam/ip fluid paths. It enables optimal sampling, draining or diverting of critical process fluids. The valve range is based on the patented Robolux technology, where two seats are placed under one diaphragm. This design eliminates dead legs and will minimize the flow system volume. The valve body is machined from a single piece of bar stock stainless steel. The high quality diaphragms are available in several different USP VI approved materials. The valve is operated with compressed air. pplications Pharma iotechnology Food industry Photo/Image industry Technical data Valve sizes 1/4 to 2, N 4-50 Materials Valve body iaphragm ctuator stainless steel (316L) PP (ultrapure polypropylene) PP (polypropylene USP VI) PVF (polyvinyl-difluoride) EPM, Silicone, Teflon PF-lined EPM, FKM, Technoflon PFR91 epoxy coated aluminium PP cover End connections Weld ends EN ISO 1127 (ISO 4200) IN Series 2 SME PE SMS 3008 S 4825 (Further versions: Trilamp and threaded port, on request) Surface qualities internal external optional Medium pressure Pilot pressure Temperature Medium Ra 0.5 μm passivated Ra 3.2 μm glass bead blasted electropolished max. 10 bar 1) (depending on actuator and diaphragm) 6 to 8 bar 1) (from 4.2 bar on request) mbient 1) Pressure data [bar]: Overpressure with respect to atmospheric pressure Plastic: -10 to max. +80 (max min.) St.Steel: -10 to max (max min.) -10 to max. +60 (higher temperatures on request) Trilamp is a registered Trademark of lfa Laval Inc. Technoflon is a registered Trademark of Solvey Solexis Inc. Teflon is a registered Trademark of upont Performances Elastomers p. 1/11

2 Valve symbols and flow patterns 3onnections 2s; 32S (formerly 3w3p) 4onnections 2s; 42S (formerly 3w4p) 3onnections 3s; 33S (formerly 4w3p) upper side lower side 4onnections 3s; 43S (formerly 4w4p) 4onnections 3s; 43S (formerly 4w4p ) filter valve 4onnections 4s 44S (formerly 6w4p) upper side lower side upper side lower side upper side lower side L2 4onnections 4s; 44S FP (formerly 4w4p FP) upper side lower side L2 4onnections 5s; 45S HR (formerly 5w4p) hromatography valve upper side lower side 1 2 L2 2 p. 2/11

3 imensions (for actuator epoxy coated aluminium) 3onnections 2s; 32S / 4 onnections 2s; 42S Orifice ctua- EN ISO 1127 IN series 2 SME PE H1 W1 W2 N tor (ISO 4200) [mm] size H2 H3 H2 H3 H2 H3 15 RV RV RV RV RV RV RV S valve 42S valve W1 W1 H1 H3 W2 H2 H1 W2 H3 H2 p. 3/11

4 imensions (for actuator epoxy coated aluminium) 3onnections 3s; 33S / 4onnections 3s; 43S standard / 4onnections 3s ; 43S Orifice ctua- EN ISO 1127 IN series 2 SME PE N tor (ISO 4200) [mm] size H2 H3 H2 H3 H2 H3 15 RV RV RV RV RV RV Orifice ctua- H1 W1 W2 H4 W3 W4 N tor [mm] size 15 RV RV RV RV RV RV S valve 43S standard and 43S (arrier rain) valve W 1 R W 1 R H 1 H 2 H 3 W 4 W 2 W 2 R H 2 H 1 H 3 W 4 R H 4 H 4 S W 3 S S S W 3 for valve this actuator is turned 90 p. 4/11

5 imensions (for actuator epoxy coated aluminium) 4onnections 4s standard; 44S / 4onnections 4s FP; 44S FP Orifice ctua- EN ISO 1127 IN series 2 SME PE H1 W1 W2 N tor (ISO 4200) [mm] size H2 2) H3 2) H2 2) H3 2) H2 2) H3 2) 15 RV /28 17/ RV /28 17/ RV /44 24/ RV /40 24/ RV /60 35/ RV / / ) dimensions for 44S FP / 44S 44S standard and 44S FP (ouble Flow Path) valve W1 H1 H3 H2 W2 H1 for FP valve this actuator is turned 90 p. 5/11

6 imensions (for actuator epoxy coated aluminium) 4onnections 5s standard; 45S HR Orifice N ctuator size EN ISO 1127 (ISO 4200) IN series 2 SME PE [mm] L2 H2 H3 L2 H2 H3 L2 H2 H3 15 RV RV RV RV RV RV Orifice N ctuator size H1 W1 W2 H4 W3 W4 [mm] 15 RV RV RV RV RV RV S HR (hromatography) valve W 1 W 2 H 1 H 2 H 1 H 3 L 2 L 2 H 3 H 4 W 4 W 3 W 1 W 2 p. 6/11

7 Specification key (other versions and valve blocks on request) Example Specification R VH - S42 - E *NO14+NO XXXXX - XX - XX - XXXX - XX - XXX - XXX*NO14+NO22 onnections-s, ctuators* 32R50 32S, actuator RV50 32R70 32S, actuator RV70 32R11 32S, actuator RV110 42R50 42S, actuator RV50 42R70 42S, actuator RV70 42R11 42S, actuator RV110 33R50 33S, actuator RV50 33R70 33S. actuator RV70 33R11 33S, actuator RV110 43R50 43S, actuator RV50 43R70 43S, actuator RV70 43R11 43S, actuator RV S, actuator RV S, actuator RV S, actuator RV110 44R50 44S, actuator RV50 44R70 44S, actuator RV70 44R11 44S, actuator RV S FP, actuator RV S FP, actuator RV S FP, actuator RV S HR, actuator RV S HR, actuator RV S HR, actuator RV110 *Remark: The actuator size depends on the size of the port connection (see Specifi cations page 8) iaphragm material EPM PN Tefl on PF-lined EPM FF FKM PR Technofl on PFR91 SK Silicone ody material VH stainless steel ISI 316L, PP polypropylene PR polypropylene USP VI P polyvinyl difl uoride Other body materials on request! port connections continue page 8 Variable codes Surface fi nish external NO22 glass-blasted Ra 3.2 μm Surface fi nish internal NO14 mechanical polished Ra 0.5 μm NO25 electro polished Ra 0.5 μm E04 versions with reduced spring force N29 third actuator closed by spring force (for 45S valve only) N30 third actuator opened by spring force (for 45S valve only) ctuators lower side* 0 not actuated 1 closed by spring force 2 opened by spring force ctuators upper side* 0 not actuated 1 closed by spring force 2 opened by spring force ctuator material E epoxy coated aluminium P PP cover * ctuator selection = double actuator SE = single actuator excentric ctuator upper side (example) 11 = and normally closed by spring action 21 = normally open and normally closed by spring action ctuator lower side Same option is available for the lower side. Please refer to the section Valve symbols and fl ow patterns for more details. Example: upper side (orientation of the ports --- counter clockwise) L2 lower side (orientation of the ports --- clockwise) p. 7/11

8 Specification key (other versions and valve blocks on request) Example Specification R VH - S42 - E *NO14+NO XXXXX - XX - XX - XXXX - XX - XXX - XXX*NO14+NO22 Port connections weld ends Port connections for valves with actuator size RV50 Orifice EN ISO 1127 IN S4825 SME PE N [mm] (ISO 4200) Series 0 Series 1 Series 2 Series 3 4 S40=6x1.0 6 S78=10.2x1.6 S41=8x1.0 8 S40=13.5x1.6 S42=10x1.0 SO=6.35x1.2 S90=6.35x S41=17.2x1.6 SF40=12x1.0 S40=13x1.5 SE40=14x2.0 SO=9.53x1.2 S91=9.53x S42=21.3x1.6 S43=18x1.5 SF41=18x1.0 S42=19x1.5 SE42=20x2.0 SO=12.7x1.2 S92=12.7x S44=22x1.5 SF42=22x1.0 SOE=19.05x1.2 S93=19.05x1.65 Port connections for valves with actuator size RV70 Orifice EN ISO 1127 SMS 3008 IN S 4825 SME PE N [mm) (ISO 4200) Series 0 Series 1 Series 2 Series 3 20 S43=26.9x1.6 S43=23x1.5 SE43=24x2.0 S93=19.05x S60=25.0x1.2 S45=28x1.5 SF43=28x1.0 S44=29x1.5 SOF=25.4x1.65 SOF=25.4x1.65 Port connections for valves with actuator size RV110 Orifice EN ISO 1127 SMS 3008 IN S 4825 SME PE N [mm) (ISO 4200) Series 0 Series 1 Series 2 Series 3 25 S44=33.7x2.0 SE44=30x2.0 SOF=25.4x S45=42.4x2.0 S46=34x1.5 SF44=34x1.0 S45=35x1.5 SE45=36x S46=48.3x2.0 S62=38.0x1.2 S47=40x1.5 SF45=40x1.0 S46=41x1.5 SE46=42x2.0 SOH=38.1x1.65 SOH=38.1x S47=60.3x2.0 S63=51.0x1.2 S48=52x1,5 SF46=52x1.0 S47=53x1.5 SE47=54x2.0 SOI=50.8x1.65 SOI=50.8x1.65 Port connections Trilamp Remark: lamp XX = outher dimension of the clamp Orifice N [mm] ISO 2852 for tube ISO 4200 Port connections for valves with actuator size RV50 IN S 4825 for tube SME PE Others 4 TG20 = clamp 25 - int = 4 6 TG21 = clamp 25 - int = 6 8 T40 = clamp 34 - int = T41 = clamp 34 - int = 14 T41 = clamp 34 - int = 10 TH40 = clamp 25 - int = 3.95 TH41 = clamp 25 - int = 7.12 TG01 = clamp 25 - int = 7.74 TG 22 = clamp 25 - int = 8 TG23 = clamp 25 - int = TG25 = clamp 25 - int = T42 = clamp int = 18.1 T42 = clamp 34 - int = 16 TH42 = clamp 25 - int = TH43 = clamp 25 - int = TG02 = clamp 25 - int = 9.4 TG03 = clamp 25 - int = TG24 = clamp 25 - int = 16 p. 8/11

9 Orifice N [mm] ISO 2852 for tube ISO T43 = clamp int = TG10 = clamp int = 22.6 Port connections for valves with actuator size RV70 for tube SMS IN S 4825 for tube SME PE T43 = clamp 34 - int = 20 T44 = clamp int = 26 TH44 = clamp int = 22.1 TG03 = clamp 25 - int = TH44 = clamp int = 22.1 Orifice N [mm] ISO 2852 for tube ISO T44 = clamp int = T45 = clamp int = T46 = clamp 64 - int = T47 = clamp int = 56.3 Port connections for valves with actuator size RV110 for tube SMS IN S 4825 for tube SME PE TG11 = clamp int = 35.6 TG12 = clamp 64 - int = 48.6 T45 = clamp int = 32 T46 = clamp int = 38 T47 = clamp 64 - int 50 TH46 = clamp int = 34.8 TH47 = clamp 64 - int = 47.5 TH46 = clamp int = 34.8 TH47 = clamp 64 - int = 47.5 Remark: For each Trilamp connection with clamp diameter 25 or 34 mm you have to add a length of 13 mm; for each Trilamp connection with clamp diameter 50.5, 64 or 77.5 mm you have to add a length of 20 mm. Port connections Trilamp for PP or PVF housing (only versions 32S and 42S) Port connections for valves with actuator size RV50 Port connections for valves with actuator size RV70 L20 = clamp 25 - int = 6 Trilamp Trilamp L21 = clamp 25 - int = 10 L22 = clamp 25 - int = 14.2 L30 = clamp int = 21.2 TTENTION: The dimensions for plastic housings are different from the stainless steel versions. i Further versions on request Specifications Orifice N Port connection Valve size ctuator size ctuator designation Kv value water diaphragm EPM, FKM Kv value water Membran PF IP rate (m/s] at 1 bar 1) [mm] [m 3 /h] [m 3 /h] EPM, FKM PF 10 3/8 050 RV /2 050 RV /4 050 RV RV /2 110 RV RV ) Pressure data [bar]: Overpressure with respect to atmospheric pressure Remark: ll Kv values are measured on valves with port connection according SME PE. p. 9/11

10 Validation / ertification Valve bodies EN ISO ; PP USP VI, F FR TEX certification EEx II G/ T6 / T = 85 iaphragms F FR USP V for EPM, Teflon PF/EPM and Silicone USP VI for EPM,Teflon PF/EPM and Silicone raining operation of the valve The draining is achieved differently depending on the valve type. It is very important to fully understand the flow paths of each individual valve body before deciding which port/connection (marked with,, or ) to select for draining. onsult with your urkert contact person if there are any questions. The examples below show how to get the optimum draining for the 32S/42S and 43S valves. Example: Installation for draining operation for a 32S valve body Installation for draining operation for a 43S valve body iaphragms iaphragm material EPM Material description pplication ctuator designation peroxide-vulcanized ethylene-propylene rubber oxidation chemicals, steam and hot water RV50 RV70 RV110 X X X FKM fl uorinated rubber acids and mineral oils X X on request PF-lined EPM PFR 091 Silicone Tefl on PF-lined on EPM backing Technofl on PFR91 perfl uor rubber Pt-stabilized silicone rubber most chemicals and acids X X X organic and inorganic acids, alkaline solutions, ketones, esthers, alcohols and steam X X X aliphatic oils X X on request p. 10/11

11 Medium pressure ctuator versions ody material Pilot pressure [bar] EPM, FKM, Silicone, PFR91 max. operating pressure [bar] RV50 stainless steel, PP RV50 stainless steel, PP RV70 stainless steel RV70 stainless steel RV70 PP RV70 PP RV110 stainless steel RV110 stainless steel PF / EPM max. operating pressure [bar] ccessories Proximity switches Sensor, code no. Item no. able, code no. 1) Item no. able, connection RV50 RV50 PP cover RV70 RV100 RV110 IG K M12 X X IG K M8 X X X 1) lack PV cables of standard length 5 m. To find your nearest ürkert facility, click on the orange box In case of special application conditions, please consult for advice. We reserve the right to make technical changes without notice. 0612/07_EU-en_ p. 11/11