Plant Hazard Identification and Risk Assessment

Transcription

1 Plant Hazard dentification and isk ssessment H 034 P 05 ssue ate: 04/04/2017 eview ate: 04/04/2018 Plant information Plant item: Water ruck Plant identification details (asset/plant no.): Project: Competency required to operate the plant: /H icence / VC ist all legislation, codes of practice and ustralian tandards applicable to this item of plant: Work Health and afety ct 20 Work Health and afety egulation 20 Hazardous anual asks Code of Practice 20 anaging Noise and Preventing Hearing oss Code of Practice 20 anaging the isk of Falls at Workplaces Code of Practice 20 Work Health and afety Consultation, Co- and Coordination Code of Practice 20 xcavation Code of Practice 2013 emolition Code of Practice 2013 Welding Code of Practice 2013 anaging isks of Plant in the Workplace Code of Practice 2013 anaging isks of Hazardous Chemicals in the Workplace Code of Practice 2013 afe esign of tructures Code of Practice 2013 First id Code of Practice 2014 ist other documentation relevant to this plant reviewed during this assessment? ie W, Ps, anufacturer s Handbook. lectrical afety ct 2002 lectrical afety egulation 2013 lectrical afety Code of Practice Works lectrical afety Code of Practice 2010 Working near overhead and underground electric lines lectrical afety Code of Practice 2013 anaging lectrical isks in the Workplace 2013 nvironmental Protection ct 1994 nvironmental Protection egulation 2008 nvironmental Protection (Waste) Policy and egulation 2000 nvironmental Protection (Water) Policy 2009 nvironmental Protection (Noise) Policy 2008 nvironmental Protection (ir) Policy 2008 perational anual / nspection Handbook / Pre-start Checklist W 004 peration of Water rucks ssessment conducted by: Names and positions ui opes, General anager, agle lliance arthmoving Pty td 90 Creek oad, CN HGH Q 4152 N CN ate: 1 of 17

2 Plant Hazard dentification and isk ssessment H 034 P 05 ssue ate: 04/04/2017 eview ate: 04/04/2018 Note: xisting afe Health and nvironmental Work ethod tatements (H&W) etc are to be reviewed along with other control measures relating to the plant. f the assessment identifies that a H&W etc is not fit for the purpose, note this as a corrective action required in the dditional Controls section. 2 of 17

3 Plant Hazard dentification and isk ssessment H 034 P 05 ssue ate: 04/04/2017 eview ate: 04/04/2018 aintenance and repair assessment (Complete this section for assessment of ajor aintenance and repair activities only inor, inspection and casual access by the operator to included in al assessment) aintenance/repair being assessed: No. of employees working on (or likely to be working on) plant: es, records available. epending on type of work minimum 1 stimate of duration of activity: ype of activity: cheduled frequency. nspection y ocation of : cheduled. s per anufacturer s Handbook nspections to be carried out: ruck nspections done aily perator n site ff site. Plant ervicing - refer manufacturer s recommendations and specifications Competent Person n site ff site. n site ff site. n site ff site. n site ff site. Unscheduled. When and if it malfunctions n site ff site. Competency requirements for : (e.g. electrical, welding, etc) eferences (ustralian tandards, manuals etc): nly a trained, qualified person may inspect, maintain or repair truck. nly qualified tyre fitters should remove and fit tyres. Work Health and afety ct 20 Work Health and afety egulation 20 dentified energy sources: lectrical / Hydraulic / nertia / inetic tate method of isolation: ag out procedure to be implemented in the event of truck breakdown, or damage. his will prevent the use of the truck. river or Fitter/aintenance Person to place an out of service tag on the truck. ruck to be locked and keys removed and handed to fitter/ person. nce the truck is again suited for the person that placed the tag will remove it. ther permit to work required? es No f es, which permits: 3 of 17

4 Plant Hazard dentification and isk ssessment Hazard identification and risk assessment during s and/or activities ection 1 Put an X if the hazard does apply to the plant. eave blank if the hazard does not apply to the plant. ection 4 hen indicate the Consequence, ikelihood and isk ating. H 034 P 05 ssue ate: 04/04/2017 eview ate: 04/04/2018 ection 2 Write where on the plant the hazard exists. ection 5 Write the existing Controls and relevant Comments relating to additional controls required ection 3 ndicate when the exposure is likely to occur? uring perations (), aintenance () or oth (). ection 6 ndicate the residual risk taking into account controls being implemented after considering applicable legislation, Codes, tandards, etc. CN 1 Hazard category and examples CN 2 Where on this plant does this hazard exist? CN 3 xposure during or? CN 4 isk CN 5 Controls and comments CN 6 esidual isk C C ntanglement - es No Can anyone s hair, clothing, gloves, necktie, jewellery, rags and other materials become entangled with moving parts of plant, or materials in motion? rms, hands, fingers, or upper body egs, feet, or lower body Hair, clothing or jewellery solation of energy source ther (please uring normal uring routine round moving or rolling parts round front of truck echanical moving parts during pre-start inspections 17 Plant Controls eat elt fitted and to be worn at all times Guards are secure and in place eversing alarm otating eacon Horn Parking reak everse park truck UHF adio afety decals as per manufacturer s specifications perator / Procedural Controls nsure truck is operated by competent licenced person Correct PP to be worn teel cap boots, Hi Vis long sleeve shirt, ong pants, Hard hat with brim, Gloves, ar / ye protection nsure hands, fingers, loose items of clothing and jewellery are kept away from moving parts perate truck in accordance with the manufacturers operating and manual nly qualified and competent personnel to complete repair works 4 of 17

5 Plant Hazard dentification and isk ssessment H 034 P 05 ssue ate: 04/04/2017 eview ate: 04/04/2018 Crushing - es No Can anyone be crushed due to falling, uncontrolled or unexpected movement of plant or its load, lack of capacity to slow, stop or immobilise the plant, tipping or rolling over, parts of plant collapsing, contact with moving parts during testing, inspection,, cleaning or repair, thrown off, under or trapped between plant and materials or fixed structures? xposed edges (falling) ools being dropped aterial falling or being ejected from working area oving components Plant overturning Uncontrolled movement of loads ther (please ll around truck ccess doors uring normal uring routine 17 Plant Controls eat elt fitted and to be worn at all times eversing alarm otating eacon Horn Parking reak everse park truck UHF adio afety decals as per manufacturer s specifications perator / Procedural Controls nsure truck is operated by competent licenced person Correct PP to be worn teel cap boots, Hi Vis long sleeve shirt, ong pants, Hard hat with brim, Gloves, ar / ye protection nsure seat belt is used when driving truck perate truck in accordance with the manufacturers operating and manual wareness of other workers in vicinity of work area and ensure W is utilised and remains in contact with the driver via UHF. Ws must be trained in safe work procedures whilst working around al truck wareness of hazards as per daily toolbox. Pre-start checklist to be completed daily prior to commencing work ruck movement plans for work areas discussed at pre-start toolbox aintain a 15m exclusion zone when watering nly qualified and competent personnel to complete repair works W 5 of 17

6 Plant Hazard dentification and isk ssessment H 034 P 05 ssue ate: 04/04/2017 eview ate: 04/04/2018 Cutting/ tabbing/ Puncturing - es No Can anyone be cut, stabbed or punctured by coming in contact with moving plant or parts, sharp or flying objects, work pieces ejected, work pieces disintegrated or other factors not mentioned? Contact with flying parts or work pieces Parts or work pieces breaking (disintegrating) Work pieces ejected ovement of plant or components solation of energy sources ody or body parts caught between moving components ther (please ll around truck uring normal uring routine 17 Plant Controls eat elt fitted and to be worn at all times Guards are secure and in place eversing alarm otating eacon Horn Parking reak everse park truck UHF adio afety decals as per manufacturer s specifications perator / Procedural Controls nsure truck is operated by competent licenced person Correct PP to be worn teel cap boots, Hi Vis long sleeve shirt, ong pants, Hard hat with brim, Gloves, ar / ye protection nsure seat belt is used when driving truck perate truck in accordance with the manufacturers operating and manual wareness of other workers in vicinity of work area and ensure W is utilised and remains in contact with the driver via UHF. Ws must be trained in safe work procedures whilst working around al truck wareness of hazards as per daily toolbox. Pre-start checklist to be completed daily prior to commencing work UHF communication, line of sight maintained and W in place at all times nly qualified and competent personnel to complete repair works 6 of 17

7 Plant Hazard dentification and isk ssessment H 034 P 05 ssue ate: 04/04/2017 eview ate: 04/04/2018 hearing - es No Can anyone s body parts be cut off between two parts of the plant and a work piece or structure? ody or body parts caught between moving components solation of energy sources ody or body parts shear when passing structure ther (please ll around truck s plant passes any structure uring normal uring routine 17 Plant Controls eat elt fitted and to be worn at all times Guards are secure and in place eversing alarm otating eacon Horn Parking reak everse park truck UHF adio afety decals as per manufacturer s specifications perator / Procedural Controls nsure truck is operated by competent licenced person Correct PP to be worn teel cap boots, Hi Vis long sleeve shirt, ong pants, Hard hat with brim, Gloves, ar / ye protection nsure seat belt is used when driving truck wareness of other workers in vicinity of work area and ensure W is utilised and remains in contact with the driver via UHF. Ws must be trained in safe work procedures whilst working around al truck wareness of hazards as per daily toolbox. Pre-start checklist to be completed daily prior to commencing work perate truck in accordance with the manufacturers operating and manual UHF communication, line of sight maintained and W in place at all times nsure hands, fingers, loose items of clothing and jewellery are kept away from moving parts nly qualified and competent personnel to complete repair works 7 of 17

8 Plant Hazard dentification and isk ssessment H 034 P 05 ssue ate: 04/04/2017 eview ate: 04/04/2018 triking - es No Can anyone be struck by moving objects due to plant or surfaces of the plant, or material handled by plant? Uncontrolled or unexpected movement of plant (warning sirens required) Uncontrolled or unexpected movement of components or material (warning sirens required) oving objects due to Parts or work pieces breaking (disintegrating) Work materials protruding into travel path of Plant. Normal movement of plant solation of energy sources ther (please ll around plant uring normal uring routine 17 Plant Controls eat elt fitted and to be worn at all times Guards are secure and in place eversing alarm otating eacon Horn Parking reak everse park truck UHF adio afety decals as per manufacturer s specifications perator / Procedural Controls nsure truck is operated by competent licenced person Correct PP to be worn teel cap boots, Hi Vis long sleeve shirt, ong pants, Hard hat with brim, Gloves, ar / ye protection UHF communication, line of sight maintained and W in place at all times ruck stand down procedure: witch off water pump, switch off truck and remove key prior to exiting. o not restart truck until all Ws are safe behind barrier and received go ahead radio communication wareness of other workers in vicinity of work area and ensure W is utilised and remains in contact with the driver via UHF. Ws must be trained in safe work procedures whilst working around al truck nsure seat belt is used when driving truck nsure all access points are clear of obstacles No loose / unsecure items ie: toolbox, fire extinguisher, shovel, etc ll loose items need to be secured at all times perate truck in accordance with the manufacturers operating and manual nsure all onsite/road rules, safety signs and speed limits are abided to nly qualified and competent personnel to complete repair works 8 of 17

9 Plant Hazard dentification and isk ssessment H 034 P 05 ssue ate: 04/04/2017 eview ate: 04/04/2018 lectricity (hock or burns) Contact - es No Can anyone be injured by electrical shock or burnt due to damaged or poorly maintained leads or switches, water near electrical equipment, working near or contact with live electrical conductors, lack of isolation procedures or the factors not mentioned? solation of electrical energy sources Contact with or proximity to live electrical conductors Contact via damaged electrical control devices Contact via water entry ther (please uring normal uring routine 17 Plant Controls ruck solation - ag out procedure to be implemented in the event of the truck coming into contact with power lines. his will prevent the use of the truck whilst locked out. river or Fitter/aintenance person to place an out of service tag on the truck. ruck to be locked and keys removed and handed to fitter/ person. nce the truck is again suited for the person that placed the tag will remove it. perator / Procedural Controls nsure truck is operated by competent licenced person Correct PP to be worn teel cap boots, Hi Vis long sleeve shirt, ong pants, Hard hat with brim, Gloves, ar / ye protection nly qualified and competent personnel to complete repair works ny aboveground services to the identified and tool boxed nsure the regulatory safe distances are adhered to when working around power lines.(maintain 3m distance up to 132kv and a minimum 8m over 132kv) nsure W is utilised and remains in contact with the driver via UHF when working around services. Ws must be trained in safe work procedures whilst working around al truck nsure to look up and check for power lines or any other obstacle prior to raising the tipper body n the event the truck comes into contact with power lines, the driver is to remain in the truck. f possible lower the tipper body and drive away from the fallen power lines. mmediately contact W via UHF to advise of incident allowing the W to further restrict access to the area. ite supervisor to be advised of incident immediately. river to remain in the truck until given the all clear by the relevant authorities. truck to be tagged out until inspected by a qualified competent person 9 of 17

10 Plant Hazard dentification and isk ssessment H 034 P 05 ssue ate: 04/04/2017 eview ate: 04/04/2018 xplosion/fire - es No Can anyone be injured by an explosion of gas, vapours, liquids, dusts or other substances, triggered by plant? gnition of flammable atmosphere initiated by the plant gnition of flammable atmosphere initiated by material gnition of flammable material by the plant gnition of flammable material by the process ther (please uring normal uring routine N P 8 Plant Controls Fire xtinguisher fitted to truck. Current test and tag (within 6 months) afety decals as per manufacturer s specifications perator / Procedural Controls nsure truck is operated by competent licenced person Correct PP to be worn teel cap boots, Hi Vis long sleeve shirt, ong pants, Hard hat with brim, Gloves, ar / ye protection witch off truck when refuelling efer to efuelling W ruck not to be operated near flammable substances (no smoking, no naked flames) nly qualified and competent personnel to complete repair works N U N 7 lips/ rips/ Falls - es No Can anyone using the plant or in the vicinity of the plant, slip, trip or fall due to the working environment or other factors? Uneven or slippery work or access surfaces entering or exiting the plant Housekeeping hazards produced by the plant ack of guardrails or fall protection ther (please uring normal uring routine ccessing and exiting truck Pre-start inspections P 13 Plant Controls teps and handrails are clean and secure afety decals as per manufacturer s specifications perator / Procedural Controls nsure truck is operated by competent licenced person Correct PP to be worn teel cap boots, Hi Vis long sleeve shirt, ong pants, Hard hat with brim, Gloves, ar / ye protection aintain three points of contact when entering and exiting the truck nsure appropriate foot wear is used Clean up all oil, fuel and grease spills around access area 10 of 17

11 Plant Hazard dentification and isk ssessment High Pressure Fluid - es No Can anyone come into contact with fluids under high pressure, due to failure or misuse of the plant? H 034 P 05 ssue ate: 04/04/2017 eview ate: 04/04/2018 Contact with fluids or gas under pressure due to failure Contact with fluids or gas under pressure due to misuse triking due to severed high pressure hoses/couplings ther (please uring normal uring routine P 13 perator / Procedural Controls nsure truck is operated by competent licenced person Correct PP to be worn teel cap boots, Hi Vis long sleeve shirt, ong pants, Hard hat with brim, Gloves, ar / ye protection nly qualified and competent personnel to complete repair works e-energise/e-pressurise hydraulic and cooling systems prior to carrying out nspect hydraulic and fuel lines. amaged lines and connectors cannot be re-used o not direct water spray at any workers hut off water hose before starting the pump Plant rolling over/ through limits - es No Can this item of plant roll or tip over due to operating over specified working limits? ip over hazards. Upper and lower limits ther (please uring normal ravelling inclines 17 Plant Controls eat elt fitted and to be worn at all times perator / Procedural Controls nsure truck is operated by competent licenced person Correct PP to be worn teel cap boots, Hi Vis long sleeve shirt, ong pants, Hard hat with brim, Gloves, ar / ye protection nsure truck is operated on level ground perate truck in accordance with the manufacturers operating and manual nsure all onsite/road rules, safety signs and speed limits are abided to at all times Check that ground condition is suitable for the of truck ie: do not drive truck on mud/boggy terrain o not travel across slopes due to risk of rollover. eek alternative route where ever possible. Park water truck on level ground and use hose to reach unsafe areas o not overload water truck eep a minimum of 5m distance from exposed trenches or other similar hazards of 17

12 Plant Hazard dentification and isk ssessment H 034 P 05 ssue ate: 04/04/2017 eview ate: 04/04/2018 Working environment and ergonomics - es No Can anyone be injured due to seating design, repetitive body movement or posture, excessive effort, poor workplace or plant design causing mental or physical stress, lack of consideration for human behaviour, poor lighting or others factors not mentioned? nadequate lighting levels Glare from natural light Placement and identification of controls eating design or seating location Cramped or restricted work spaces (particularly for Noise levels Vibration iological Heat and UV radiation ocation of plant in the workplace ther (please uring normal uring routine N 9 Plant Controls eat elt fitted and to be worn at all times anufacturer s approved driver s seat Fire extinguisher fitted to truck. Current test and tag (within 6 months) Controls clearly marked afety decals as per manufacturer s specifications perator / Procedural Controls nsure truck is operated by competent licenced person Correct PP to be worn teel cap boots, Hi Vis long sleeve shirt, ong pants, Hard hat with brim, Gloves, ar / ye protection Use portable lighting towers if inadequate lighting levels aintain three points of contact when entering and exiting truck nsure truck is not operated in confined spaces, allowing constant airflow f issues occur ensure that these are placed on daily report and advised to the supervisor pply sunscreen regularly to exposed skin rink water regularly to maintain hydration river to wear suitable hearing protection whilst operating within 5 metres of the pump river to take regular breaks as required river must not place mud or debris on road way N U N 7 12 of 17

13 Plant Hazard dentification and isk ssessment ther Hazards es No Can anyone be injured or suffer ill health from exposure to: H 034 P 05 ssue ate: 04/04/2017 eview ate: 04/04/2018 Chemicals oxic Gases Vapours Fumes ecycled Water ther (please uring normal uring routine efilling water truck P 13 Plant Controls Fire extinguisher fitted to truck. Current test and tag (within 6 months) ruck air conditioning unit to be serviced in accordance with manufacturer s specifications perator / Procedural Controls nsure truck is operated by competent licenced person Correct PP to be worn teel cap boots, Hi Vis long sleeve shirt, ong pants, Hard hat with brim, Gloves, ar / ye protection rivers handling chemicals must be trained in and hazards associated with substances s available rivers inducted into site emergency procedures witch off truck when refuelling efer to efuelling W witch off truck when refilling with water nly refill with potable water to be collected from site provided hydrants nsure truck is not operated in confined spaces, allowing constant airflow Condition and suitability of plant ge and condition ervice and history Frequency of use (high or low use or inappropriate duty cycle) Not fit for purpose Unsuitable accessories/fittings nability to apply isolation/lock out devices odification from original design ther (please uring normal uring routine P 13 Plant Controls ruck serviced in accordance with manufacturer s specifications perators manual available in plant at all times perator / Procedural Controls nsure truck is operated by competent licenced person Correct PP to be worn teel cap boots, Hi Vis long sleeve shirt, ong pants, Hard hat with brim, Gloves, ar / ye protection nly qualified and competent personnel to complete repair works nsure truck is serviced in accordance with manufacturer s specifications 13 of 17

14 ystem of work relating to the plant Plant Hazard dentification and isk ssessment H 034 P 05 ssue ate: 04/04/2017 eview ate: 04/04/2018 mergency procedures relating to the plant Communication systems associated with plant Communication methods with plant Use of Permit to Work system tart up and shut down procedures ecure against unauthorised use/access torage or restoration to service requirements ther (please uring normal uring routine P 13 Plant Controls eat elt fitted and to be worn at all times eversing alarm First id it located inside the truck s cabin otating eacon Fire xtinguisher fitted to truck. Current test and tag (within 6 months) Parking reak everse park truck UHF adio afety decals as per manufacturer s specifications perator / Procedural Controls nsure truck is operated by competent licenced person Correct PP to be worn teel cap boots, Hi Vis long sleeve shirt, ong pants, Hard hat with brim, Gloves, ar / ye protection mergency equipment maintained ie: fire extinguisher test and tagged within 6 months nsure all drivers are inducted into site emergency procedures ctivate emergency procedures in the event of an emergency river to ensure that keys are removed and truck is locked when away from the vehicle ctivate parking brake before leaving cabin t the end of the shift driver must reverse park the truck, switch off truck and remove keys. f truck has a turbo timer installed then the driver must remain near the truck until its switched off 14 of 17

15 nvironmental issues causes failure Plant Hazard dentification and isk ssessment H 034 P 05 ssue ate: 04/04/2017 eview ate: 04/04/2018 nclement weather causes issues Wind fowls cables and snags or breaks cable Water impairs Wind speed exceeds recommended limit ther (please uring normal P 13 perator / Procedural Controls nsure truck is operated by a competent licenced person Correct PP to be worn teel cap boots, Hi Vis long sleeve shirt, ong pants, Hard hat with brim, Gloves, ar / ye protection Check ground conditions prior to operating truck nsure not to contaminate roads, kerb and gutters n the event of a spill driver to cease all works immediately, switch off truck and advise site supervisor. With the assistance of W, driver is to grab a spill kit from the site office and clean up the spill in accordance with Principal s site procedures ssessment of each watering area before starting ensuring erosion controls are in place in high risk areas (near drains/waterways, steep slopes, etc ) 15 of 17

16 Plant Hazard dentification and isk ssessment H 034 P 05 ssue ate: 04/04/2017 eview ate: 04/04/2018 re all identified risks controlled to as low as reasonably practicable? : or N: f No, list dditional controls required on next page Completed by: ui opes Contact details: (07) eviewed by: Contact details: have reviewed the Plant isk ssessment and have had the opportunity to comment and make changes as thought necessary. Name: Position description: ignature: ate: Plant odel No: Plant erial No: Company: 16 of 17

17 Plant Hazard dentification and isk ssessment H 034 P 05 ssue ate: 04/04/2017 eview ate: 04/04/2018 dditional controls: For each additional control, identify appropriate corrective actions, including priority, timeframes and responsibilities, communicate the requirements to the person responsible and then input the information into the Corrective ction egister. 17 of 17