INCLUDING OUR NEW RANGE PICV & DOMINATOR REACHING FOR NEW HEIGHTS

Transcription

1 INLUING OUR NEW RNGE PIV & OMINTOR REHING FOR NEW HEIGHTS

2 VRILE FLOW PRESSURE INEPENENT ONTROL VLVE In modern uilding Services projects, the desire for energy efficiency is a primary consideration for designers, installers, manufacturers, and end users. HV systems offer an excellent opportunity for energy savings if the correct products are specified, selected and installed and the use of these products is clearly understood. For installations incorporating items such as fan coil units (FU) or chilled beams, the rane Fluid Systems PIV offers an excellent solution for control of water flow rates, and therefore comfort control and energy savings when used as part of a variable volume system design. For the installer, we offer a range of solutions which are easy to select, install and commission. eveloped in the UK, tested to SRI PIV standards and utilising high-quality materials, these valves can provide equal percentage performance which delivers optimum control valve authority. rane FS go further to give you the flexibility, offering various actuator options and measuring points, along with a wide differential pressure and flow rate range available. ll these factors combine to ensure our product will help you to design, deliver and maintain a system, which closes the performance gap and enables energy and cost reduction over its lifetime. ontrol haracteristics The 995 Peak Pro PIV is designed with a linear control characteristic to ensure good control over the flow rate at all settings. Our intelligent actuator controls the linear valve characteristics to an equal percentage characteristic at all valve settings.

3 VRILE FLOW HOW OES THE RNE FS PIV WORK?. ifferential Pressure ontrol s the flow rates in the distribution pipework fluctuate to match demand, the available pressure at individual terminal units varies. This variation in available pressure has the effect of changing the flow rate through the terminal sub-circuit, i.e. an increase in pressure gives an increased flow rate. IFFERENTIL PRESSURE ONTROLLER P P To negate these fluctuating pressures, the PIV maintains a constant pressure drop across its seat P to P, therefore maintaining a constant flow rate to the terminal.. Flow Regulation y changing the open space, through which the water flows within the valve, the flow rate can be adjusted and set. The pressure across the seat of the PIV is held constant by the differential pressure controller. Whilst setting, the open HNGE IN OPEN RE FOR FLOW OF WTER area around the disk will change, resulting in a change to the flow rate. The new set flow rate recreates the constant seat differential pressure P to P. Having set a new flow rate, it will stay constant at the new set value. 3. omfort ontrol The use of a PIV, as with all port control valves, allows for the variation of the flow rate to vary the heat output of the terminal unit. The PIV is an integral part of the control loop. 4. Thermostat, MS, PIV & Terminal Unit y varying the flow rate we can control the heat output of the terminal. For PIVs with an equal percentage characteristic, there is a direct relationship between valve position and heat output, i.e. half open = half heat output. MS FN OIL UNIT ROOM THERMOSTT 3

4 VRILE FLOW WHY HOOSE THE RNE FS PIV? SIMPLE FLOW SETTING IL Easy to set by hand for commissioning purposes Quick fit actuator connection - no tools required FLOW ONTROL ccurate over a wide ΔP range 400kPa Guaranteed performance & repeatability - hassle free commissioning Linear or equal percentage control available through actuator offering flexibility on site lass IV leakage Flow rate range: l/s Note: pplicable to N5 only. QULITY omprehensive testing on each valve Pressure tested to S EN 66- Performance tested in accordance with SRI TS0 4

5 VRILE FLOW 5

6 VRILE FLOW TEHNIL ESRIPTION SUMMRY PPLITION Heating and cooling hydronic systems. FUNTIONS: Flow ontrol - Equal percentage control characteristics (default) - Linear control characteristic LEKGE RTE: lass IV to EN % of stated max flow LF SF HF lass III (0.% of Kv Max) lass IV (0.0% of Kv Max) lass IV (0.0% of Kv Max) IFFERENTIL PRESSURE ctivation to 400 kpa ctivation N5 LF 0 kpa SF HF 5 kpa 50 kpa VRINTS / FLOW RNGE Peak Pro PIV N5 LF SF HF I/s I/s l/s ominator Peak Pro N5 LF SF HF I/s I/s I/s TEMPERTURE RNGE: 0ºc to 90ºc 6

7 VRILE FLOW EXMPLE FLOW PERFORMNE GRPHS Peak Pro Pressure Independent ontrol Valve N5 PIV Standard Flow ontrol haracteristic Test ontrol haracteristics Test ata N5 PIV Low Flow Limitation Test 7

8 VRILE FLOW NE LT. 995 N5 Pressure Independent ontrol Valve Features & enefits omprehensive flow range available, allowing for cost-effective valve selections ccurate over a wide P range - up to 400kPa lass IV leakage* PN5 rated product, suitable for high-pressure applications omprehensive testing is undertaken for each valve - pressure tested to S EN 66- and performance tested in accordance with SRI TS0 Integral test points for verification of P and valve performance ompact design suits applications with a small footprint Materials No. Part Material ody ZR rass S EN 65 (W60N) onnet ZR rass S EN 65 (W60N) 3 End ap ZR rass S EN 65 (W60N) 4 P84 Test Point ZR rass S EN 65 (W60N) 5 Setting ial Nylon 6 INT P ontroller Stainless Steel 303 INT Springs Stainless Steel 30 INT iaphragm EPM INT O-Rings EPM INT O-Ring Insert ZR rass S EN 65 (W60N) INT ENOTES N INTERNL OMPONENT NOT VISILE ON THE RWING. *N5 LF lass 3 imensions, oefficients & Weights Nom Size / Low Flow End onnections ½" SP Female Taper to S EN 06- Weight (kg) 0.5 Flow Range (l/s) PN5 INITIL ISSUE LR PPROVE,500 / P0 OF RWING NUMER HEKE T.09.7 SEE TLE SLE SHEET NO. REV P0 RWN LR THIS RWING IS OPY N IS NOT SUJET TO REVISION ONTROL - HEK ISSUE EFORE USE STTUS oncept VERSION P0.38 MTERIL & STNR N5-0 VRINTS HTTERSLEY THIR NGLE PROJETION MK3 PIV PROUT RWING '' '' imensional rawings 'INT' ENOTES N INTERNL OMPONENT NOT VISILE ON THIS RWING. '' '' INT O-RING INSERT STINLESS STEEL 3 INT O-RING SELS EPM '' INT IPHRGM EPM INT SPRING STINLESS STEEL INT P ONTROLLER STINLESS STEEL '' 5 IL PLSTI 4 FIG 63 PRESSURE TEST POINTS ZR RSS S EN 64 (W60N) '' TUTOR SOL SEPRTELY 3 OTTOM P ZR RSS S EN 65 (W60N) 5 ONNET ZR RSS S EN 65 (W60N) 3 OY ZR RSS S EN 65 (W60N) 4 4 '' ITEM ESRIPTION MTERIL '' VLVE MTERILS 5 HIGH FLOW 3/4" N /4" SP FEMLE TPER TO S EN (IN TUTOR) ST FLOW 3/4" N /4" SP FEMLE TPER TO S EN (IN TUTOR) N5 ST Flow High Flow ½" SP Female Taper to S EN 06- ½" SP Female Taper to S EN Pressure/Temperature Ratings Temperature ( ) 0 to 90 Pressure (ar) Operating Pressure (kpa) 5 ar (N5 LF) (N5 SF) (N5 HF) Vaild as of PRESSURE RTING: PN5 MEIUM: Group Liquids EN ONNETIONS: SP Female Taper to S EN 06- SPEIFITION: The PIV shall have a constant control characteristic at all flow settings and control flow rates at differential pressures up to 400kPa. Flow rates will be externally adjustable, and set point recordable. Integral test points will be fitted to verify setting pressure allowing pumps to be set at optimum speed to maximise energy savings. Shall be manufactured from ZR rass, with Stainless Steel springs, and an EPM diaphragm. Shall be rated to PN5 and operate at temperatures to 90. s per rane FS Peak Pro (Fig 995). SPRES: Isolating cap part number 0E3666H. Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing. rane FS Ltd assumes no responsibility or liability for typographical errors or omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice. Made in ritain 8

9 VRILE FLOW 99 N0-5-3 Pressure Independent ontrol Valve PN6 Features & enefits Maintains equal percentage control characteristics at all flow rate settings ompact design suits applications with a small footprint Integral test points for ΔP verification and valve performance Simple flow rate setting dial, negating the need for authority calculations Integral test points can be used to set valve for maximum system efficiency by minimising pump speed to achieve design flow rate No balancing method needed for commissioning, saving time on site onstant, high valve authority for maximum efficiency Setting key and isolation cap included Materials imensional rawing No. Part Material Specification ody ZR rass S EN 64 (W60N) onnet ZR rass S EN 64 (W60N) 3 ottom over ZR rass S EN 64 (W60N) 4 Test Points ZR rass S EN 64 (W60N) 5 Pre-setting key (supplied loose) PPS 40% GF 6 iaphragm EPM 7 O Ring Seal EPM 8 Springs Stainless Steel 4 5 imensions, oefficients & Weights Fig No. Size (N) Valve Weight (kg) ctuator Weight (kg) Flow Range (l/s) ctuator Options pplication Fig No. Part No. Function Voltage Fan oil Unit ctive hilled eams Fan oil Unit ctive hilled eams Passive hilled eams T99M 0E08739E (Modulating) T99TP Modulating (ontrol Signal) Modulating 0E08740W (Modulating) (Timed movement) T99TH able Length IP Rating 4V/.5m IP43 4V/.5m IP43 0E08733X On/Off 4V/.0m IP54 (Modulating) Pressure/Temperature Ratings Temperature ( ) -0 to 00 Pressure (ar) Operating Pressure Range cross Valve (kpa) 6 ar (Max Operating ifferential Pressure 6 ar (N0-5) or 4 ar (N3)) (N0-5) (N3) PRESSURE RTING: PN6 MEIUM: Group Liquids EN ONNETIONS: SP Female Taper to S EN 06 Made in ritain SPEIFITION: The PIV shall have a constant control characteristic at all flow settings and control flow rates at differential pressures up to 600 kpa (N3-400 kpa). Flow rates will be externally adjustable, and set point recordable. Integral test points will be fitted to verify setting pressure allowing pumps to be set at optimum speed to maximise energy savings. Shall be manufactured from ZR rass, with Stainless Steel springs, and an EPM diaphragm. Shall be rated to PN6 and operate at temperatures to 00. s rane Fig 99. SPRES: Setting key 0E08736, Isolating cap 0E Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing. rane FS Ltd assumes no responsibility or liability for typographical errors or omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice. Vaild as of

10 VRILE FLOW 99 N40 & N50 Pressure Independent ontrol Valve PN6 Features & enefits Maintains equal percentage control characteristics at all flow rate settings Simple flow rate setting dial, negating the need for authority calculations Integral test points can be used to set valve for maximum system efficiency by minimising pump speed to achieve design flow rate No balancing method needed for commissioning, saving time on site onstant, high valve authority for maximum efficiency Materials No. Part Material Specification ody ronze S EN 98 (49K) Regulating onnet ronze S EN 98 (49K) 3 P onnet ronze S EN 98 (49K) 4 P hamber ronze S EN 98 (49K) 5 P84 Pressure Test Point ZR rass S EN 64 (W60N) 6 Stem Spacer (Removable) cetal opolymer - imensional rawing imensional rawings 7 iaphragm P hamber Rubber EPM - 8 ll O Ring Seal Rubber EPM - E ctuator Function Voltage ontrol Input Stem Force IP Rating Equal Percentage Modulating (Settable to Linear response if required) 4V 0 to 0V 0 to 5V 5 to 0V 0 to 0m 4 to 0mm 500N IP54 imensions & Weights Fig No. Size (N) 99 N40 99 N50 Note: Total valve height including actuator is 400mm E Valve weight ctuator weight mm mm mm mm mm kg kg Pressure/Temperature Ratings Temperature ( ) -0 to 00 Pressure (ar) 6 Flow Range (l/s) Operating Pressure (kpa) (N40 & N50) Vaild as of 8078 PRESSURE RTING: PN6 EN ONNETIONS: SP Female Taper to S EN 06 OPERTOR: ctuator MEIUM: Group Liquids Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing. rane FS Ltd assumes no responsibility or liability for typographical errors or omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice. SPEIFITION: The PIV shall have a constant control characteristic at all flow settings and control flow rates at differential pressures up to 400kPa. Flow rates will be externally adjustable, and set point recordable. Integral test points will be fitted to verify setting pressure allowing pumps to be set at optimum speed to maximise energy savings. Shall be manufactured from ronze, with Stainless Steel springs, and an EPM diaphragm. Shall be rated to PN6 and operate at temperatures to 00. s rane FS Fig. 99. SPRES: Locking cap (for commissioning) Made in ritain 0

11 PI99F N50-N50 Pressure Independent ontrol Valves PN6 Features & enefits Optimal control creates energy savings when used as part of a variable flow system. Easy to install in limited and difficult site conditions, for use with large plant items such as air Handling Units (HU) uilt-in differential pressure controller ensures accurate system design flow rates are achieved and eliminates overflows caused by fluctuating system pressures, which in turn reduces the system running costs. No balancing method needed for commissioning, saving time on site Linear or equal percentage characteristics, settable with an actuator, contribute to precise environmental temperature control onstant, high valve authority for maximum efficiency, available in sizes: N50 to N50 Materials No. Part Material Specification ody uctile Iron EN-GJS (G450) onnet uctile Iron EN-GJS (G450) 3 ottom over uctile Iron EN-GJS (G450) 4 O-Rings EPM - Flow ontroller 5 Seat ronze S EN 98: 49K 6 Plug ronze S EN 98: 49K 7 Stem Stainless Steel 304S5 / earing Sleeve Nylon P66 9 Guide ush Stainless Steel 304S5 /.430 Pressure ontroller Plug / Stem / Guide Nylon P66 iaphragm EPM - 3 iaphragm Plate Stainless Steel 304S5 / Springs Spring Steel - W W H H H H VRILE FLOW L Note: This Valve is designed to function only with the actuator fitted and cannot be used as a onstant Flow Regulator i.e. without the actuator fitted. ll dimensions are nominal. imensions & Weights Size (N) L W W H H Weight (kg) Max Flow Rate (m 3 /hr) N N N N N N Pressure/Temperature Ratings Temperature ( ) 5 to 0 Pressure (ar) 6 Operating Pressure Range cross Valve (kpa) at 00% Flow at 80% Flow at 30% Flow PRESSURE RTING: PN6 EN ONNETIONS: Flanges to S EN 09- PN6 OPERTOR: ctuator supplied and fitted. an be configured to Modulating / 3 Point / On-Off Linear and Equal Percentage control characteristic IP RTING: IP54 Made in ritain FLOW URY: +/-0% SET LEKGE: LINER: lass IV (0.0% of Max flow) EQUL %: % of Max Flow Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing. rane FS Ltd assumes no responsibility or liability for typographical errors or omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice. Valid as of 6048

12 VRILE FLOW OMMERIL PPLITION The ominator Peak Pro is a compact and modular valve system that combines the Peak Pro Pressure Independent ontrol Valve (995) for accurate flow, temperature and pressure control. 40mm pipe centres to fit Fan oil Units & hilled eams Equal lengths for ease of fitting Highly configurable design to suit horizontal and vertical pipe arrangements ccommodates reduced drip tray length solder or compression adaptors 5 & mm TEST POINTS SRI flushing version with full bore for effective flushing velocity This lightweight unit is supplied with an integral Venturi metering station for an improved flow range, equal lengths through union connections and the ability to orientate the valve on-site for an easier and faster install. The ominator Peak Pro has been designed to deliver and maintain a system which closes the performance gap and enables energy and cost reduction over its lifetime. Every valve is subject to both a pressure test, in accordance with S EN 66-, as well as a flow limitation test, in accordance to SRI TS. SLIMLINE HNLES H-OY YPSS Suitable for horizontal or vertical coil arrangements and available handed for 4 pipe systems. The ominator Peak Pro not only saves installation time and reduces the product footprint but simplifies the ordering process, allows phased delivery direct to site if required and reduces the risk of failing joints. OMPONENTS 40mm H-OY PIV 995 ctuator

13 VRILE FLOW TUTOR FLUSHING VLVE PIV VENTURI EVIE RIN PORT Venturi Flushing Valves Four Port Various onnections 3

14 TEHNIL SOLUTIONS rane FS are working in direct partnership with a number of UK Fan oil Unit manufactures assisting them with providing a complete out of the box package. rane FS values the opportunity to work closely with manufacturers to support the changing demands of the HV industry, this level of consultancy enables us to deliver a better-performing product fit for purpose. While we offer a standard range of products for FU s, we recognise a one size fits all product is not always appropriate, the market demands a more bespoke approach, therefore rane has been working with leading FU companies to help them fulfil their market needs. One of the core benefits of working together with rane FS is that our valves are manufactured in the UK, this allows for sample valves to be designed, developed and tested easily and quickly, a valuable benefit when working to short lead times. enefits and Outcomes: better understanding of the specific needs of the FU. Productive partnerships where sharing expertise leads to conclusive solutions performance targets relating to compliance. Reviewing past experience to inform new products. esign, develop and review processes to minimise discrepancies. Early stages help fine-tune and fault find the systems, ensuring compatibility. onstructive dialogue between the FU manufacturer and the design engineers around performance requirements and stakeholder expectations. Responsive technical team support. In-house testing capabilities allow for quicker analysis of performance. If you require support with projects, quotations, technical data or simply friendly advice, then please don t hesitate to contact us either by phone +44 (473) or via enquiries@cranefs.com 4

15 40SR N5/5 ominator Peak Pro with PIV, FM & rain Port PN6 Features & enefits ompact design, with flow and return legs at equal lengths, for simple direct mounting onto terminal unit Fitted with Peak Pro with a wide range of settable flows to suit all applications Includes Venturi metering station for improved accuracy and pressure drop recovery ll valves are subject to both a pressure test, in accordance with S EN 66-, as well as a flow limitation test, in accordance to SRI TS. This provides reassurance of performance and accuracy within each valve ypass unit with integrated 3-way isolation valves Integrated dial allowing for a calibrated setting of the PIV with Reverse hand configuration shown above imensional rawing integrated test points allowing for P verification 3 4 imensions & Weights Nom. Size E F Weight (kg) N Materials Part Specification H-ody ssembly ZR rass S EN 65 (W60N) Qty N5 PIV - Male Ended Low Flow l/s N5 PIV - Male Ended Std Flow l/s N5 PIV - Male Ended High Flow l/s ZR rass S EN 65 (W60N) 3 N5 - High Flow FM 4.6Kvs N5 - Std Flow FM.6Kvs N5 - Low Flow FM 0.6Kvs N5 - Ultra Low Flow FM 0.4Kvs H S L U ZR rass S EN 65 (W60N) ompression daptor ZR rass S EN 65 (W60N) Solder daptor ZR rass S EN 65 (W60N) 4 vailable in standard or reverse handed orientations. Valve angles can be configured to suit fan coil requirements. E NOTE: Sealing gasket and O-rings material are EPM Pressure/Temperature Ratings Temperature ( ) 0 to 90 Pressure (ar) 6 Operating Pressure Range cross Valve (kpa) (N5 LF) (N5 SF) (N5 HF) 40 FIG S R R½" to Rc ¾" daptor PIV FM ST/REV TYPE EN X PRESSURE RTING: PN6 TEMPERTURE RTING: 0 to 90 EN ONNETIONS: H-ody - SP Taper Terminal end - ompression/solder SPRES: Gasket 0J00889J Made in ritain daptors End onnections ompression () Solder () SPEIFITION ZR Terminal unit valve set to be a pre-assembled unit as supplied by a single manufacturer. Unit to include a flushing bypass with integral isolation valves, PIV and Venturi style FM with integrated drain port. Flow rate to be adjustable between l/s, dependent on variant. onnections to be flat face union connections between components with female SPT on system side and compression/solder on terminal side. Unit to be manufactured from ZR rass to S EN 64/5 W60N. Valve assembly will be labelled to include the terminal unit reference number, service and flow rate. s per rane FS ominator Peak Pro. Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing. rane FS Ltd assumes no responsibility or liability for typographical errors or omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice. Vaild as of No. F 5

16 VRILE FLOW 40SR N5/5 ominator Peak Pro with PIV, SRI Flushing rain & FM PN6 Features & enefits ompact design, with flow and return legs at equal lengths, for simple direct mounting onto terminal unit Fitted with Peak Pro with a wide range of settable flows to suit all applications Includes Venturi metering station for improved accuracy and pressure drop recovery ll valves are subject to both a pressure test, in accordance Reverse hand configuration shown above with S EN 66-, as well as a flow limitation test, in accordance to SRI TS. This provides reassurance of performance and accuracy within each valve imensional rawing ypass unit with integrated 3-way isolation valves Flushing valves on flow and return - in accordance with 3 SRI G9 Integrated dial allowing for a calibrated setting of the PIV with integrated test points allowing for P verification H imensions & Weights Nom Size E F G H Weight (kg) N vailable in standard or reverse handed orientations. Valve angles can be configured to suit fan coil requirements. Materials No. escription Material H-ody ssembly N5 PIV - Male Ended Low Flow l/s N5 PIV - Male Ended Std Flow l/s N5 PIV - Male Ended High Flow l/s ZR rass S EN 65 (W60N) ZR rass S EN 65 (W60N) 3 N5 - High Flow FM 4.6Kvs N5 - Std Flow FM.6Kvs N5 - Low Flow FM 0.6Kvs N5 - Ultra Low Flow FM 0.4Kvs H S L U ZR rass S EN 65 (W60N) 4 N5 Flushing Valve ZR rass S EN 65 (W60N) Qty E F ompression daptor ZR rass S EN 65 (W60N) Solder daptor ZR rass S EN 65 (W60N) 5 G daptors End onnections NOTE: Sealing gasket and O-rings material are EPM Pressure/Temperature Ratings Temperature ( ) 0 to 90 Pressure (ar) 6 Operating Pressure Range cross Valve (kpa) (N5 LF) (N5 SF) PRESSURE RTING: PN6 Vaild as of TEMPERTURE RTING: 0 to 90 6 EN ONNETIONS: H-ody - SP Taper Terminal end - ompression/solder SPRES: Gasket 0J00889J R½" to Rc ¾" daptor 40 FIG S R ompression () Solder () PIV FM ST/REV TYPE EN X SPEIFITION ZR Terminal unit valve set to be a pre-assembled unit as supplied by a single manufacturer. Unit to include a flushing bypass with integral isolation valves, PIV, Venturi style FM, 4-Port valve and flushing valves to comply to G9 guidelines. Flow rate to be adjustable between l/s, dependent on variant. onnections to be flat face union connections between components with female SPT on system side and compression/solder on terminal side. Unit to be manufactured from ZR rass to S EN 64/5 W60N. Valve assembly will be labelled to include the terminal unit reference number, service and flow rate. s per rane FS ominator Peak Pro. Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing. rane FS Ltd assumes no responsibility or liability for typographical errors or omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice. Made in ritain

17 VRILE FLOW 40SS4 N5/5 ominator Peak Pro with PIV, SRI Flushing rain & 4-Port PN6 Features & enefits ompact design, with flow and return legs at equal lengths, for simple direct mounting onto terminal unit Fitted with Peak Pro with a wide range of settable flows to suit all applications Includes Venturi metering station for improved accuracy and pressure drop recovery ll valves are subject to both a pressure test, in accordance with S EN 66-, as well as a flow limitation test, in accordance to SRI TS. This provides reassurance of performance and accuracy within each valve ypass unit with integrated 3-way isolation valves Standard hand configuration shown above imensional rawings Flushing valves on flow and return - in accordance with SRI G9 J Integrated dial allowing for calibrated setting of the PIV with integrated test points allowing for P verification 4-Port valve included to provide a constant flow rate irrespective of load demand. Suitable for minimum flow and end-of-line applications. imensions & Weights Nom Size N5 Kv Materials E F G H I J Weight (kg) I daptors 3 E F 4 G End onnections 5 6 H No. escription Material Qty H-ody ssembly N5 PIV - Male Ended Low Flow l/s N5 PIV - Male Ended Std Flow l/s N5 PIV - Male Ended High Flow l/s ZR rass S EN 65 (W60N) ZR rass S EN 65 (W60N) 3 N5 - High Flow FM 4.6Kvs N5 - Std Flow FM.6Kvs N5 - Low Flow FM 0.6Kvs N5 - Ultra Low Flow FM 0.4Kvs 4 N5 Flushing Valve H S L U ZR rass S EN 65 (W60N) ZR rass S EN 65 (W60N) R½" to Rc ¾" daptor ompression () Pressure/Temperature Ratings Temperature ( ) 0 to 90 Solder () 5 4-Port Valve (Sized to suit specification) 6 ompression daptor Solder daptor ZR rass S EN 65 (W60N) ZR rass S EN 65 (W60N) ZR rass S EN 65 (W60N) Pressure (ar) Operating Pressure (kpa) 40 S S 4 6 ar (N5 LF) (N5 SF) NOTE: Sealing gasket and O-rings material are EPM FIG PIV FM ST/REV TYPE EN X PRESSURE RTING: PN6 TEMPERTURE RTING: 0 to 90 EN ONNETIONS: H-ody - SP Taper Terminal end - ompression/solder SPRES: Gasket 0J00889J Made in ritain SPEIFITION: ZR Terminal unit valve set to be a pre-assembled unit as supplied by a single manufacturer. Unit to include a flushing bypass with integral isolation valves, PIV, Venturi style FM, 4-Port valve and flushing valves to comply to G9 guidelines. Flow rate to be adjustable between l/s, dependent on variant. onnections to be flat face union connections between components with female SPT on system side and compression/solder on terminal side. Unit to be manufactured from ZR rass to S EN 64/5 W60N. Valve assembly will be labelled to include the terminal unit reference number, service and flow rate. s per rane FS ominator Peak Pro. Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing. rane FS Ltd assumes no responsibility or liability for typographical errors or omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice. Valid as of

18 VRILE FLOW TUTOR OPTIONS Electro-Mechanical ctuators Modulating Forced convection (active) terminal units, i.e. FU (Fan oil Units) and active hilled eams are designed to be very responsive to changes in room temperature. Modulating actuators enable flow rate changes, and consequently heat output changes, to quickly match demand requirements, therefore, modulating actuators should be chosen for forced convection terminal units. Modulating actuators allow all intermediate flow rates between full flow and no flow. Thermal ctuators On/Off Natural convection (passive) terminal units, i.e. passive hilled eams and underfloor heating are designed to be less responsive to changes in room temperature than forced convection terminal units. Therefore, thermal on/off actuators should be chosen for natural convection terminal units. On/off actuators only allow for full flow or no flow. pplication Fig No. Part No Function Voltage able Length IP Rating Fan oil Unit ctive hilled eams T99M 0E0873W Modulating Gap etection 4V/ (0-0V ontrol Signal).5m IP43 Fan oil Unit T99TP OE08740W 3 Point / Floating Point 4V/.5m IP43 Passive hilled eams T99TH 0E08733X On/Off (Normally losed) 4V/ m IP54 8

19 VRILE FLOW PIV TUTORS T99M Modulating With Gap etection T99TP 3 Point/Floating Point T99TH Thermal On/Off T99M / T99TP T99TH Features & enefits T99M is a modulating actuator providing proportional (equal percentage) control. This now includes a stem gap detection innovation, which reduces onsite adjustments and results in easier installation and commissioning. The gap detection feature matches the stroke length of the valve during calibration, ensuring the actuator conversion to equal percentage is accurate and gives the desired flow control across all valve settings for the operating differential pressure range. T99TP is a 3-point actuator (or floating point) electromechanical actuator for use where thermal actuators are not suitable. T99TH is a thermal actuator designed for ON/OFF control. Thermal actuators are small, light, and therefore a good choice for confined spaces. The T99M and T99TP feature an LE for the indication of the operating status. The T99M and T99TP fit existing rane FS PIV and ominator variants in sizes 5-3mm. The T99TH is designed for use with the 5-5mm sizes only. imensional rawing T99M/T99TP 79.5 Materials Fig No. over Yoke able Length S + P P66 - Glass Mineral filled (30% TOTL) T99TH Thread Nut rass uzn40pb imensions & Weights Fig No. T99M / T99TP able Length Weight (kg).5m T99TH m Technical Specification ctuator Type Power Supply ontrol Signal onfigurations ontrol Type Nominal Force Stroke Length Running Time Protection lass onnections alibration T99M 4V/ 0-0V 0-5V - 0V 4-0m irect or Reverse acting Proportional 40N 6.3mm max (mechancial) 8 sec/mm IP43 Threaded nut M30 x.5 Self alibrating T99TP 4V/ (30V vailable) N/ N/ Floating Point 40N 6.3mm max (mechancial) 3 sec/ mm IP43 Threaded nut M30 x.5 Self alibrating T99TH (N5-5 only) 4V/ (30V vailable) N/ N/ ON/OFF* 5N 4.5mm (Nominal) 4.5 min IP54 *The Thermal actuator (T99TH) is supplied Normally losed as standard. However Normally Open can be supplied on request. Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing. rane FS Ltd assumes no responsibility or liability for typographical errors or omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice. Threaded nut M30 x.5 Self alibrating Valid as of

20 VRILE FLOW UK ESIGN & MNUFTURE Made in ritain rane Fluid Systems has a long history and rich pedigree its origins dated back to the turn of the century when James E. ennett established a coppersmith business in London. Today the portfolio of products and solutions has grown considerably and rane FS is now a leading manufacturer of HV valves. The new Peak Pro PIV range is made in Great ritain designed and developed in Ipswich and manufactured in dedicated facilities in Hitchin using high-quality precision-made ZR components. 5 Step Process to Ensure Top Quality The new Peak Pro undergoes a 5 key step process for the manufacturing build and each valve is tested in accordance with SRI TS0 guidance.. ssembly of shell & bonnet. ssembly of diaphragm 3. ssembly of top valve works 4. Furness ontrols Pressure Test 5. urtis ssemble and Test In step 4, the Furness ontrols Pressure Test is looking for any leakages utilizing a pneumatic pressure decay system. ll the valves are individually pressure tested to S EN 66-. Finally, in step 5, the PIV must undergo flow testing on a specially designed urtis assembly & test performance rig. In the case of the Peak Pro PIV N5 standard model, there are 4 key criteria in total which must all be passed. These tests cover verification of flow performance across differential pressure range and hysteresis check. 0

21 VRILE FLOW PROFESSIONL EVELOP- Practical Training t rane Fluid Systems we offer fantastic practical training in the form of a live demonstration rig. These training programmes are run by our Technical Sales Manager. Often run alongside our P training programme these sessions are a great way for us to offer hands-on training. ccredited by ISE vailable at customer s premises or hosted at rane facilities Training day available with chosen P, demonstration rig and factory tour t rane FS we are pleased to offer an opportunity to visit our manufacturing site, based in Hitchin, Herefordshire, to view first-hand how these valves are manufactured and tested in accordance to the latest standards and professional body guidelines (e.g. SI, SRI, ISE etc.). day can be organised to the customers bespoke requirements, combing your chosen P session with practical experience using the training rig and a factory tour. PROPORTIONL LNING VRILE VOLUME SYSTEM UTILISING PVS VRILE VOLUME SYSTEM UTILISING PIVS VRILE VOLUME SYSTEM UTILISING PVS N PIVS (OPTION N 3 OMINE) SFETY VLVES To give an overview of Proportional alancing within the commission process. This process applies to both constant & variable flow heating and chilled water systems. To give an overview of Variable Volume systems within the scope of ifferential Pressure ontrol Valves. overs History, pplication, Selection and ommissioning. To give an overview of Variable Volume Systems within the scope of Pressure Independent ontrol Valves. overs History, pplication, Selection and ommissioning. combination of the PV and PIV modules. Overview of history of NI Safety Valves with information on application and selections. ISE ccredited ( Hour) ISE ccredited (.5 Hours ISE ccredited (.5 Hours) ISE ccredited (.5 Hours) ISE ccredited (.5 Hours)

22 VRILE FLOW FREQUENTLY SKE QUESTIONS Pressure Independent ontrol Valve 6. oes it matter which way around the PIV is installed? The PIV must be installed with the flow direction arrow in the correct direction. 7. How accurate is the pre-setting? The settings provided are for guidance only and will provide an accuracy in the region of +/- 0%. With the use of flow measuring device this accuracy can be further improved. With careful alignment of the setting dial to desired flow rate position, a pre-set accuracy of +/- 0% can be achieved.. an I measure flow rate? Flow rate cannot be measured directly from the PIV. Other means of flow verification such as orifice plates/ flow measurement devices should be installed as part of the system. However, the flow rate can be established from valve set position.. What are the test points used for? Test points are used to verify the pressure drop across the valve to ensure there is sufficient pressure for the valve to operate. Please refer to the IOM. 3. How do I know if the PIV is working correctly? This can be verified by measuring the pressure drop across the valve using the test points and then comparing against the detail provided in FQ. 4. an I install the PIV upside down? The PIV can be mounted in any orientation. However consideration needs to be given to choice of actuator. Thermal actuators can be installed in any orientation, but electro-mechanical actuators with an IP43 rating should not be installed upside down as this can allow moisture to enter the actuator. 5. an I install the PIV on flow or return? The PIV can be installed on either flow and return. Please ensure that the valve is installed with the flow direction arrow in the correct direction. Please ensure that the valve is installed with actuator, IP54 rated actuators can be mounted in any orientation. 8. an I flush through the PIV? It is not recommended to flush through PIVs. The PIV is a control valve with close tolerance flow paths. Flushing through these valves may introduce debris which could block the flow paths. 9. re the valves able to isolate? ontrol valves are not designed to be isolating valves, and it is always recommended to fit separate isolating valves. However for routine maintenance purposes, i.e. strainer cleaning, the actuator can be removed, and a manual cap fitted which can be used to close the valve. 0. How do I commission using PIVs? SRI Guide to ommissioning Water Systems G / 00 and ISE ommissioning ode W: 00 give details of commissioning procedures using PIVs. Please also refer to the IOM for additional guildance.. an flow rate be obtained by measuring differential pressure over the PIV? lthough some manufacturer s claim that flow readings can be obtained by P measurements these are not reliable as the reading is based on a theoretical Kv figure. rane FS recommend fitting separate Flow Measurement evices. rane FS utilise orifice plates and Venturi devices, which can achieve an accuracy of +/- 5%.

23 VRILE FLOW FREQUENTLY SKE QUESTIONS ominator. an the joints between components be manipulated? Yes, please refer to the IOM for the correct procedure.. oes each PIV need to be protected by individual strainers? No, it is recommended to fit a strainer further upstream protecting a number of PIVs 3. an you flush the coil avoiding the PIV? Yes, please refer to the IOM for flushing procedures and guidance. 4. an the ominator be fitted directly to a Fan oil Unit? Yes, the unit is designed with 40mm connections and equal flow and return lengths for direct connection to FUs. 5. re you able to confirm the flow rate controlled by the PIV? Yes, a Venturi device is provided as part of the unit to provide flow measurement. 6. oes it matter which way around the PIV is installed? The PIV must be installed with the flow direction arrow in the correct direction. 3

24 To visit our Video Library go to: Made in ritain RNE HOUSE, EPSILON TERRE, WEST RO, IPSWIH, SUFFOLK IP3 9FJ TELEPHONE: +44 (0) FX: +44 (0) EMIL: FM 003 EMS esigned and manufactured under quality management systems in accordance with S EN ISO Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing. rane Fluid Systems assumes no responsibility or liability for typographical errors or omissions or for any misinterpretation of the information within this publication and reserves the right to change without notice. We hope that our communications have an impact on you, but not on the environment. We have taken steps to ensure this leaflet is printed on FS material and the paper is made by a totally chlorine free process. FS_PIV_PP_098