Vibration Engineering Recognized Worldwide

Transcription

1 Vibration Engineering Recognized Worldwide

2 a Complete Isolation and System AirLoc is a specialized company in the field of vibration control engineering. For nearly 50 years, we have successfully offered our customers quality products and reliable service. AirLoc Schrepfer Ltd., Switzerland, in partnership with AirLoc Division of Clark-Cutler- McDermott Co., USA, develop, manufacture and market AirLoc / BiLoc pads, Jacmount levelers, Wedgmount precision levelers and foundation isolation that are used world wide in a variety of industries. In the special field of vibration isolation of solid-borne sound, we offer custom solutions to problems that meet the unique requirements of our customers. With our modern production facilities, testing laboratories equipped with the latest measurement and testing equipment and our on-site engineering service, we are one of the leading firms in the field of vibration engineering. Our competent, experienced team of engineers can solve practically any vibration problem. In most industrialized countries our AirLoc dealers and representatives stand ready to serve you. The specific properties of AirLoc materials are so versatil that there is truly a «technology of AirLoc materials», with which a wide variety of technical problems can be solved economically. The information contained in this catalog cannot fully substitute for a technical discussion with a member of our experienced engineering staff. We strongly recommend this review before finalizing your order. Our decades of experience in various industrial sectors is at your disposal at any time. Your AirLoc Team Cost Reduction Quick and easy installations Mostly freestanding Minimum downtime when relocating Substantial cost savings Building Protection No damage or structural weakening of floor and ceiling supports Reduction in building immissions Quality Improvement Improved surface quality in special manufacturing processes Less wear on machines and tools due to the reduction in active and passive disturbing frequencies AirLoc is prefered by OEM s Isolation of Solid-Borne Sound The audible of the human ear lies between 16 Hz and 20 khz. The emission of solid-borne sound of nearly all machine installations are within these values. Human beings perceive them as a source of disturbance. The AirLoc pad reduces these disturbances and separates them from the disturbing element. Measuring results confirm, depending upon statical conditions of the building, kind of machinery and suitable AirLoc pad type, a reduction of sound level values of approx. 3-7 db(a). In nearby rooms/facilities better results can be expected. AirLoc impact sound isolation is the basic condition for fulfilling the sound protection measures in production facilities prescribed by law. AirLoc is committed to progess. The new generation of AirLoc / BiLoc pads, 400/ 700/ 0 series continues the tradition of the existing AirLoc pads well known for decades of manufacturing products to the highest quality standards. Our target continues to be improvement of the physical and mechanical properties of the isolation pads in order to achieve highly efficient and economical isolation systems in the field of emission/immission reduction. 2

3 4 Product Overview Vibration Isolation Pads Jacmount Levelers Wedgmount Precision Levelers Horizontal Supports and Accessories / PRGI AirLoc 700 and 0 Series Non-skid shim pads PRG Page 4 Pages AirLoc 0 Series PR Page 4 Pages 12 - AirLoc 700 Series / / GLRI / GLRN GLV Page Pages 9-11 freestanding VRC-Compact Pages / VRKC-Compact and KaBloc bolt-on and bolt-through VRC Pages / KSKC-Compact, rigid clamp leveling and anchoring system KSC Pages BiLoc 400 Series / V / GLP HZA and Accessories Non-skid shim pad PRP Page Pages 16 - Pages

4 Overview of Applications for AirLoc Isolation Pads, 700 and 0 Series Applications: AirLoc pads in the 700 (70-75 A Shore) and 0 (-95 A Shore) series are designed to be homogeneous and are suited for a wide of applications. 99% of all problems with vibrations, solidborne sound and machine installation can be solved with the AirLoc system, which features: a high degree of isolation efficiency high damping and load-bearing capacity level stability a high coefficient of adhesion homogeneous materials high strength and good aging characteristics Standard sizes: Length x Width in mm 1000 x x x x 100 x Other sizes and shapes upon request. AirLoc Pads AirLoc Pad Load capacity dan/cm 2 Thickness in mm Coefficient of adhesion Natural frequency at optimal load (Hz) vert. horiz. Application 7 double profile 716 single profile Universal isolation pads with high damping for all types of printing, paper, textile and general machinery no profile Art. No (AirLoc pad 7, 1000 x 500 mm) 727 double profile 726 single profile For large presses, forging hammers, generally for machines with high dynamic forces no profile double profile Isolation pads that are used on shears, rollers, straightening and bending machines, etc. Negative profile 925 no profile 915 no profile Extremely level stable, maximum-load isolation pads. Can be used on transfer lines, lathes, tooling centers, special machinery, etc no profile Non-skid and Non-skid shimming pads No profile Single profile Double profile No profile Single profile, negative No profile 4

5 Overview of Applications for BiLoc Isolation Pads, 400 Series Applications: BiLoc pads 400 series (40-45 A Shore) with unique profiles were specifically developed for low-frequency applications. They features: low natural frequencies high coefficient of adhesion long life Standard sizes: Length x Width in mm 1000 x 500 only 405 / 410 / x 500 all 500 x x 100 x Other sizes and shapes upon request. BiLoc Pads BiLoc Pad Load capacity dan/cm 2 Thickness in mm Coefficient of adhesion Natural frequency at optimal load (Hz) vert. horiz. Application B For floor of production machinery, measuring equipment, etc. double profile Art. No (BiLoc pad B 1, 500 x 500 mm) B double profile Like B1, but for sensitive units like laboratory instruments, scales, etc. B double profile B Foundation isolation, passive isolation of noise coming from the outside or machines and equipment. double profile no profile Isolation pads for use in the chemical and food industries, for special machine construction and mounting tables. Non-skid and Non-skid shimming pad no profile No profile AirLoc and BiLoc Material Properties: Chemical Resistance AirLoc and BiLoc pads are largely resistant to oil, emulsions and cleaning agents. When in doubt, please inquire. Temperature Resistance 700 Series 0 Series 400 Series from - 15ºC to + 100ºC from - 20ºC to + ºC 5

6 Information on the New Isolation and Non-Skid Pad Program Examples of Applications This new catalog is based exclusively on the new AirLoc / BiLoc isolation materials, 400 / 700 / 0 series. The known and trusted qualities of the standard AirLoc pads have been incorporated into this new generation of pads and an enlarged pad is now available. Here are some examples of pad comparisons. Isolation Pads: NEW Non-skid Pads: NEW SL SL-P S S S B1 SP0 3 SA-W1 B1 Naturally, the standard AirLoc pads have not been changed and continue to be available. Müller Martini Bystronic Minster Hatebur 6

7 Applications The table below is categorized by industry type and demonstrates the use and purpose of AirLoc products for various types of machines and equipment. preferred application recommended for lightweight units Metal-working Industry Machining centers Drilling machines Boring and turning machines Lathes < 1500 mm turning length Lathes > 1500 mm turning length Milling machines, universal type Milling machines, console type Planers and shapers Compressors, pumps Presses, mechanical/ nibbling machines Presses, hydraulic Saws Shears / Folding machines < 2000 Shears / Folding machines > 2000 Grinding machines Forging machines Stamping machines Transfer lines Twisting machines Jacmount Adjustable Levelers GLV / GLR GLRN / GLP PR Bolt-on PRG / PRGI PRP Freestanding Wedgmount Precision Levelers Bolt-on Bolt-on, non-slip Bolt-through Bolt-on/ bolt-through KSC-/KSKC, interlocking acc. to our proposal Dampening pack Foundation- Isolation Plastic and Rubber Industry Granulators Kneading machines Mixing mills / Calenders Injection-molding machines Printing and Paper Industry Bookbinding machines Printing machines Folding machines Paper processing machines Cutting machines Packaging machines Other Industries Civil engineering Chemicals (INOX model) Heating Woodworking Air conditioning Measuring instruments / precision scales Foodstuffs (INOX model) Optical Instruments Textiles Washing / cleaning machinery AirLoc technology can be adapted to various machines and foundation conditions, hence the partial list of various configuration. You may choose from a variety of AirLoc installations: Completely freestanding, not bolted onto to the machine or foundation Freestanding, but with AirLoc mounts bolted onto the machine Cementable connection between machine and foundation Rigid connection by bolting to the foundation block Adjustable impact sound isolation obtained through different AirLoc pads. 7

8 Jacmount Adjustable Levelers Attractive, low height, economical Jacmounts GLV and GLR with optional studs (modular system) PR, PRG (pat.) and PRP series with builtin special studs / leveling studs Automatic pitch equalization Easy mounting and leveling Effective vibration/solid-borne sound isolation High non-skid properties Optimal use with matching AirLoc pad Compensation for larger height differences PRP 200 PRP 120 GLP PRG 0 PR 200 PR 75-2 PRGI 70 PRG 85 GLRN 151 GLV 110 GLR 110 GLV 75 8

9 Jacmount Adjustable Levelers GLV, GLR with studs type S These easy to use Jacmounts are preferred when holes or threads are provided on machine feet. When practical, AirLoc GLV/GLR s with the proper pads are a good economical alternative. Jacmount Adjustable Levelers GLV 716 Machine tools, plastics, textile machines, graphical equipment 915 High load, best level stability 706 Good level stability and non-skid properties B1 Very good active and passive isolation of mechanical vibrations, for example for measuring instruments and machines affected by outside vibrations Art. No GLV 50 / 716 AirLoc / BiLoc B1 Other pad types upon request. For detailed technical information and natural frequencies, please see pages 4-5. Studs Studs S for type series GLV / GLR available complete with 2 nuts and 2 washers. The size depends on the bores/threads in the machine feet and is adjusted to each type of Jacmount. These have to be selected separately. See page 31. GLV Shape Dimensions Height h AirLoc / BiLoc Pad per Jacmount dan L b B B Jacmount Adjustable Levelers GLR Art. No GLR 50 / 716 GLR Shape Dimensions Height h AirLoc / BiLoc Pad per Jacmount dan d B B

10 Jacmount Adjustable Levelers GLR to accomodate studs INOX execution for special applications Jacmount Adjustable Levelers GLR to accomodate studs AirLoc / BiLoc B1 Other pad types upon request. For detailed technical information and natural frequencies, please see pages 4-5. GLR Shape Dimensions d d Height h AirLoc / BiLoc Pad per Jacmount dan B B Jacmount Adjustable Levelers GLR for hollow studs Art. No GLR 5 / 716 GLR Shape Dimensions Height h AirLoc / BiLoc Pad per Jacmount dan d1 d2 d B B Jacmount Adjustable Levelers GLRI made of stainless steel INOX Recommended stud type S, stainless steel, INOX, to be selected separatly, see page 31. Art. No GLRI 50 / 715 AirLoc / BiLoc Other pad types upon request. For detailed technical information and natural frequencies, please see pages 4-5. GLRI Shape Dimensions Height h AirLoc / BiLoc Pad per Jacmount dan d

11 Jacmount Adjustable Levelers GLRN with exchangeable leveling sockets The advanced design and versatility of GLRN levelers make it possible to adapt individual isolation solutions to various machine and foundation conditions. AirLoc / BiLoc B1 Other pad types upon request. For detailed technical information and natural frequencies, please see pages 4-5. Interchangeable Socket Height adjustment : - 0 / + 10 mm 0 GLRN 110 / 150 / Socket with non-skid pad 1 GLRN 111 / 151 / 231 Bolt-through 25 mm diameter bore 2 GLRN 112 / 152 / 232 with countersink Height adjustment : - 0 / + mm 4 GLRN 114 / 154 / 234 Socket with non-skid pad 5 GLRN / 155 / 235 Bolt-through 23 mm diameter bore 6 GLRN 116 / 156 / 236 with M20 inner thread 3 GLRN 1 / 153 / 233 neutral 7 GLRN 1 / 157 / 237 neutral Jacmount Adjustable Levelers GLRN Art. No GLRN 110 / 716 ( socket type 0) i.e. an * in the article number means the type of leveling socket specified must be used. GLRN Shape Dimensions Height h AirLoc / BiLoc Pad per Jacmount dan d B B * * * * * * * * * * * * * * * * * * * * * * * *

12 Jacmount Precision Adjustable Levelers PR, patented Execution in cast iron Reinforced Thermoplastic Design Jacmount Precision Levelers PR Execution cast iron Bolt-on, can be leveled from top or bottom Safe and stable due to patented studs Machines run smoothly with AirLoc / BiLoc pads for any application Stud is anchored in the PR leveler, but not rigid Studs (type O-S, O-T and U) to be selected separately, see page AirLoc / BiLoc B1 Other pad types upon request. For detailed technical information and natural frequencies, please see pages 4-5. O ±4 ±4 U O, Levelers with studs made of high-grade special steel, hexagon on top. With leveling hexagon disk or self-locking. U, Levelers with special studs, hexagon on bottom. Art. No PR / 716 PR Shape Dimensions Height h AirLoc / BiLoc Pad per Jacmount dan d B B Jacmount Precision Levelers PR Reinforced Thermoplastic Design ±4 ±4 Bolt-on, can be leveled from top or bottom For fast mounting of light systems, etc. Stud is anchored in the PR leveler, but not rigid Studs to be selected separately, please see page AirLoc / BiLoc B1 Other pad types upon request. For detailed technical information and natural frequencies, please see pages 4-5. Art. No PR 50 / 716 PR Shape Dimensions Height h AirLoc / BiLoc Pad per Jacmount dan d B B

13 Special Stud for Jacmount Precision Leveler PR patented Special Stud O, hexagon on top, made of high-grade special steel, zinc-plated Complete with self-locking collar (S) or leveling hexagon SW 46 (T), includes 1 nut and 1 washer. Size 1: O-1-S Ø x L M 10 x 100 M 10 x 150 M 12 x 100 M 12 x 150 Dimensions for PR 50 PR SW L Self-locking collar (S) Ø O Size 2: O-2-S resp. O-2-T Dimensions Self-locking collar (S) Ø x L for SW L 1 Ø M 10 x 100 M 10 x 150 M 12 x 100 M 12 x 150 M 16 x 100 M 16 x 150 PR 75-2 PR PR hexagon SW 46 (T) Art. No Special stud O-1-S M 10 x 100 or Art. No Special stud O-2-T M 16 x 100 M 16 x 100 M 16 x 150 M 18 x 150 M 18 x 200 M 20 x 150 M 20 x 200 M 24 x 150 M 24 x 200 PR PR Size 3: O-3-T Dimensions hexagon SW 46 (T) Ø x L for SW L 1 Special stud U, hexagon on bottom of steel, zinc-plated includes 1 nut and 1 washer. M 20 x 150 M 20 x 200 M 24 x 150 M 24 x 200 PR U Size 1: U-1 Dimensions Ø x L for SW L 1 Size 2: U-2 Dimensions Ø x L for SW L 1 M 10 x 100 M 10 x 150 M 12 x 100 M 12 x 150 Size 3: U-3 PR 50 PR M 10 x 100 M 12 x 100 M 16 x 100 M 16 x 150 M 20 x 150 PR 75-2 PR PR 120 PR PR Ø x L for SW L 1 M 20 x 150 PR Art. No Special stud U-1 M 10 x 100

14 Jacmount Adjustable Levelers and Damping Elements PRG patented, execution in cast iron Jacmount Adjustable Levelers and Damping Elements PRG (PRGI also available in INOX) These patented levelers are easy to mount. Studs are interchangeable and connected to element bodies. Adjustable with studs on floors with inclination up to ± PRG Ø mm angle ± h4 per Jacmount dan AirLoc / BiLoc Pad Special Stud G M 10, M 12, M 16 with 1 self-locking collar, 1 nut and 1 washer M 20, M 24 with 2 nuts and 2 washers M10 / M12 M16 SW Ø h2 / h3 / h4 14 / 18 / 40 M20 / M24 h1 h2 h3 14 / 18 / 41 / 21 / Art. No PRG 85 / 705 Art. No Dimensions Special stud G1 M10 x 100mm Minimum installation height with AirLoc / BiLoc pad Standard thread length: 100 mm = h1 M 10 M 12 M 16 M 16 M 20 M 24 M 10 x 100 SW h2 / h3 / h4 h2 / h3 / h4 h2 / h3 / h4 h2 / h3 / h4 h2 / h3 / h4 AirLoc Pad 705 / 5 > M 12 x 100 SW BiLoc Pad 405 > AirLoc Pad 705 / 5 > BiLoc Pad 405 > AirLoc Pad 705 / 5 > G1 s 705 Used in universal applications, high adhesion and isolation coefficient 5 For high loads and level stability, good coefficient of adhesion 405 Used mainly for application where a high coefficient of adhesion is necessary BiLoc Pad 405 > M16 x 100 SW AirLoc / BiLoc Other pad types upon request. For detailed technical information and natural frequencies, please see pages 4-5. Standard color: Silver gray / RAL 7001 < AirLoc Pad 705 / 5 < BiLoc Pad 405 / 24 / 52 / 27 / / 31 / 74 / 24 / 52 / 27 / / 31 / 74 / 25 / 53 / 28 / / 31 / 74 M 16 x 100 SW 19 G2 M 20 x 100 SW M 24 x 100 SW

15 Adjustable Levelers and Damping Elements PRGI patented, of stainless steel INOX Jacmount Jacmount Adjustable Levelers and Damping Elements PRGI of stainless steel INOX These patented designs make mounting simple. Element body and special stud are, Optimal used with matching AirLoc / BiLoc pad (no profile: no dirt deposit) Especially suited for clean rooms, the food and pharmaceutical industry and special hygienic requirements. once installed, connected with each other and cannot be lost any longer. Adjustable with studs on floors with inclination up Rust-resistant and acid-resistant high-quality steel elements available on request. to ± 4. h1 h4 SW h2 h3 PRGI Ø mm angle ±4 per Jacmount dan AirLoc / BiLoc Pad Special Stud G INOX with 2 nuts and 2 washers Ø h2 / h3 / h4 14 / 23 / 47 Minimum installation height with AirLoc / BiLoc pad Standard thread length: 100 mm = h1 14 / 23 / 49 / 26 / / 18 / / 18 / 44 / 21 / 54 Dimensions M 10 M 12 M 16 M 16 M 20 M 24 M 10 x 100 SW h2 / h3 / h4 h2 / h3 / h4 h2 / h3 / h4 h2 / h3 / h4 h2 / h3 / h4 AirLoc Pad 715 / 915 > BiLoc Pad 410 > AirLoc Pad 715 / 915 > BiLoc Pad 410 > AirLoc Pad 715 / 915 > G1 INOX M 12 x 100 SW BiLoc Pad 410 > M16 x 100 SW AirLoc / BiLoc Other pad types upon request. For detailed technical information and natural frequencies, please see pages 4-5. Art. No PRGI 50 / 715 Art. No < AirLoc Pad 715 / 915 < BiLoc Pad 410 / 26 / 59 / 29 / / 33 / 76 / 21 / 54 / 24 / / 28 / 71 / 26 / 59 / 29 / / 33 / 76 / 21 / 54 / 24 / / 28 / 71 / 26 / 59 / 29 / / 33 / 76 / 21 / 54 / 24 / / 28 / 71 M 16 x 100 SW Special stud G1 INOX M10 x 100mm G2 INOX M 20 x 100 SW M 24 x 100 SW

16 Jacmount Adjustable Levelers PRP and PRP V studs for PRP and PRP V Jacmount Adjustable Levelers PRP and PRP V ±4 Ideal for impact and vibration isolation plus: wide adjustment non-skid no floor anchoring economical Airloc Spacer for PRP and PRP V, see page 32 BiLoc / AirLoc 425 K Nibbling machines, rotary and screw compressors K-810 Plastic, injection-molding machines, presses, automatic punches and in clean rooms 706 Special machinery Art. No PRP / 425 Adjustment : mm (PRP ) mm (PRP ) Standard color: Zinc yellow / RAL 1018 PRP Dimensions Height h unloaded BiLoc / AirLoc Pad PRP V per Jacmount dan studs Ø 425 K K M 12 x M 16 x M 16 x M 20 x M 24 x M 24 x M 30 x 2 Art. No R 1, M 12 x 1.5 x 125 mm studs for PRP and PRP V R 1 or R 2 Quality class 8.8, with hexagon on top SW 1 (R 1) or SW 2 (R 2), complete with 1 nut and 1 washer. Dimensions R 1 R 2 Ø x L for SW 1 L 1 SW 2 L 2 M 12 x 1.5 x 125 PRP R 1 R 2 M 16 x 1.5 x 125 M 16 x 1.5 x 5 PRP PRP 120 PRP 120 V M 20 x 1.5 x 125 M 20 x 1.5 x 5 PRP PRP V M 24 x 2 x 125 M 24 x 2 x 5 PRP 200 PRP 200 V PRP PRP V M 30 x 2 x 125 M 30 x 2 x 5 PRP

17 Installation Elements GLP with stud type P Installation Elements GLP-S Installation Elements GLP Bolt-on to machine foot with stud P or freestanding with non-skid pad 3 on top (GLP-S). Suited for presses, stamping machines, guillotine shears and all impact machines. Low execution to allow for high stability. Stud s P, M 10, M 16, M 20 depending on size of element. with shims provided by customer. Art. No GLP 75 / 910 GLP Shape Dimensions Height h AirLoc / BiLoc Pad per Jacmount dan L b d1 910 B1 B2 910 B1 B M M M Installation Elements GLP-S Freestanding with non-skid pad 3 on top. Art. No GLP-S 75 / 910 AirLoc / BiLoc 910 B1 B2 GLP-S Shape Dimensions Height h AirLoc / BiLoc Pad per Jacmount dan L b 910 B1 B2 910 B1 B

18 Wedgmount Precision Levelers VRC- / VRKC-Compact and KSC- KSKC-Compact, patented Compact-elastic connection between machine foot and foundation AirLoc precision levelers available in the following models: freestanding bolt-on bolt-through interlocking 10-VRC / NE 407-VRC / NA 3-VRC/ NK VRC / VRC / VRC / NB 20-KSKC 18

19 Wedgmount Precision Levelers VRC-Compact patented freestanding VRC-Compact is the name of the AirLoc levelers with optimal characteristics. The outer and inner wedges always have an interlocking connection. Fine adjustment under full load to 1/100 mm Transverse stability due to pre-tensioned wedges Longitudinal stability due to concentric locking Space-saving, flat design made of cast iron Adjustable impact sound isolation of solid-borne sound Extensions to leveling screws upon request. VRC freestanding Applications: NA For machine tools, plastic machines, printing machines, textile machines and production machines of all kinds. Latest design, with superior isolation, damping and non-skid properties. NE For lathes, round and flat grinders, drills and milling machines, transfer lines and special machinery. Good level stability due to increased Shore hardness, high stability under load and non-skid protection. NK High load, level stability, less isolation; for transfer lines, special machinery and machine tools. NF For low frequency, soft installation requirements in floors, also as passive isolation from building vibrations, machine and laboratory instruments. Superior isolation with high coefficient of adhesion. AirLoc NA NE NK NF Top Bottom B1 Other pad types upon request. For detailed technical information and natural frequencies, please see pages 4-5. Applications please see page 7. Art. No VRC / NA VRC 1-VRC 2-VRC 3-VRC 4-VRC 6-VRC 7-VRC 302-VRC 303-VRC 306-VRC 406-VRC 407-VRC 410-VRC Dimensions L b Height h AirLoc Pad per Wegmount dan NA NE NK NF NA NE NK NF

20 Wedgmount Precision Levelers VRC-Compact patented freestanding AirLoc VRC-Compact precision levelers are specially suited for installation of large presses and heavy machinery of all kinds. VRC types 10- and 11 also available in bolton and bolt-through models with spherical seats (10.1-, 11.1-VRKC and 10.2-, VRKC). The maximum load varies from 14 kn to 1000 kn per leveler. Special properties of these heavy-duty levelers are: Jumbo VRC freestanding Fine adjustment under full load in 1/100 mm AirLoc s high coefficient of adhesion guarantees non-skid protection Various mounting possibilities permit different levels of isolation efficiency Constant level stability guaranteed Short adjustment times, flexible, economical. AirLoc NA NE NK NF Top Bottom B1 Other pad types upon request. For detailed technical information and natural frequencies, please see pages 4-5. Art. No VRC / NA VRC 5-VRC 8-VRC 10-VRC 11-VRC 12-VRC Dimensions L b Height h AirLoc Pad per Wegmount dan NA NE NK NF NA NE NK NF Freestanding VRC with eccentrical leveling spindle Art. No VRC / NA VRC 2006-VRC 2012-VRC 2024-VRC Dimensions L 200 b 120 Height h AirLoc Pad per Wegmount dan NA NE NK NF NA NE NK NF

21 Wedgmount Precision Levelers VRC-Compact patented bolt-on, recommended stud type P Plane top, for machines that must form a unit with the leveler. Freestanding towards the foundation, bolted onto the machine with a stud. VRC bolt-on Applications: 716 Best isolation and damping, good safety and non-skid protection. For machine tools in general. 915 High load and level stability, lower isolation. 3 For machines where level stability is a high requirement: drills, lathes, cleaning machines, injection-molding machines. Good level stability and standing safety. AirLoc Bottom Other pad types upon request. For detailed technical information and natural frequencies, please see pages 4-5. Note: One stud is needed for each precision leveler. Studs are tapped in the optimal position. This applies to bolt-on and bolt-through levelers! VRC 202-VRC 203-VRC 204-VRC 205-VRC 206-VRC Dimensions Height h AirLoc Pad per Wegmount dan L b c a d M 16 M VRC M M M VRC M 20 M VRC bolt-on centrically Order separately: Stud type P, see page 31. Art. No VRC / 716 VRC Dimensions Height h AirLoc Pad per Wegmount dan L b c a d VRC VRC M 12 M VRC 125 M 16 M 20 M

22 Wedgmount Precision Levelers VRKC-Compact patented bolt-on, with spherical seat, recommended stud type P For machine supports which are nonmachined, sloping floors: Adjustment up to 3 0 guaranteed. VRKC with spherical seat, bolt-on For all levelers with spherical washer sets, we recommend using on top conical sockets and spherical disks. Order separately: Stud type P, see page 31. Conical sockets and spherical disks. AirLoc Bottom Other pad types upon request. For detailed technical information and natural frequencies, please see pages 4-5. Art. No VRKC / 716 VRKC 202-VRKC 203-VRKCV 204-VRKC 205-VRKC 206-VRKC Dimensions Height h AirLoc Pad per Wegmount dan L b c a d1 d M 16 M VRKC M M M VRKC M 20 M VRKC with spherical seat bolt-on centrically Art. No VRKC / 716 VRKC Dimensions Height h AirLoc Pad per Wegmount dan L b c a d1 d VRKC VRKC M 12 M VRKC 125 M 16 M 20 M

23 Wedgmount Precision Levelers VRC-Compact patented bolt-through, recommended stud type S or RGM Machined top, for machines that need to be anchored to the floor, for example, machines with changing loads, unilateral VRC bolt-through center of gravity and high dynamic torque. Despite anchoring, there is an isolation effect, with the AirLoc stud system: disk springs, isolation washer and isolation tube. To find the right size leveler: Divide machine weight by number of supporting points to get the proportional machine load per leveler. Then select the size of the anchoring bolt (stud) and the pretension force of the disk springs. AirLoc Bottom Isolating washers N 915 for 212-, 2-VRC, G 915 for VRC are included. For dimensions, see page 30. Order separately: Stud type S or RGM, on page 31. Disk springs, isolation tube, conical sockets and spherical seats. Anchoring is usually done with dowels, see page 31. VRC 212-VRC 2-VRC 214-VRC 215-VRC 216-VRC Dimensions Height h AirLoc Pad per Wegmount dan L b c a d VRC VRC VRC bolt-through centrically Art. No VRC / 716 VRC Dimensions Height h AirLoc Pad per Wegmount dan L b c a d VRC VRC VRC

24 Wedgmount Precision Levelers VRKC-Compact patented bolt-through, with spherical seat, recommended stud type S or RGM For machine supports which are nonmachined, sloping floors: Adjustment up to 3 0 guaranteed. VRKC with spherical seat, bolt-through For all levelers with spherical washer sets, we recommend using on top conical sockets and spherical disks. Isolating washers N 915 for 212-, 2- VRKC, G 915 for VRKC are included. For dimensions, see page 30. Order separately: Stud type S or RGM, see page 31. Conical sockets, spherical disks, disk springs and isolation tube. AirLoc Bottom Other pad types upon request. For detailed technical information and natural frequencies, please see pages 4-5. Art. No VRKC / 716 VRKC 212-VRKC 2-VRKCV 214-VRKC 215-VRKC 216-VRKC Dimensions Height h AirLoc Pad per Wegmount dan L b c a d1 d VRKC VRKC VRKC with spherical seat bolt-through centrically Art. No VRKC / 716 VRKC Dimensions Height h AirLoc Pad per Wegmount dan L b c a d1 d VRKC VRKC VRKC

25 KaBloc System Wegmount 203.5V and 206.5, (pat.) for subsequent, rigid clamp anchoring bolt-on and/or bolt-through, with spherical seat The decisive advantage of types 203.5V and is that they can be anchored after installation without disassembling or moving the machine. KaBloc 203.5V with Spherical Seat, bolt-on and/ or bolt-through In the past, machines were usually anchored for safety reasons. This requires precise anchor positions, which take costly measurement or precise machine-seat templates. The 203.5V and allow you to anchor a machine after installation is complete. In practice, this means an - % reduction in anchoring, less planning time and reduced assembly cost. AirLoc Bottom 3 For detailed technical information and natural frequencies, please see pages 4-5. Order separately: Stud type P, S or RGM, see page 31. Spacer shim rings and end plates, see page 32. Art. No V-KaBloc * Also available with Ø mm, see KaBloc leaflet. Dimensions Bolt-on / Height h bolt-through AirLoc Pad d1 d2 L b c a d* 3 Proportional machine load dan max. total load dan V-KaBloc 70 M V-KaBloc V-KaBloc M M 20 M V-KaBloc KaBloc with Spherical Seat, bolt-on and/ or bolt-through Brackets for subsequent anchoring, see page 33. Art. No KaBloc Dimensions Bolt-on / Height h bolt-through AirLoc Pad d1 d2 L b c a d 3 Proportional machine load dan max. total load dan KaBloc 205 M KaBloc KaBloc M M 20 M KaBloc

26 Wedgmount Precision Levelers and Rigid Clamp System KSC-Compact, patented bolt-through, pre-leveling plate on request KSC bolt-through, rigid clamp KSC / KSKC Wedgmount Precision Levelers are recommended for all machines where the reinforcing effect of the foundation is essential. For heavy machines and those requiring alignment on different axes. For changing loads and high dynamic movement within the machine Drilling and milling machines, long plainer machines, unique machines Optimal rigid connection between machine and foundation KSC Wedgmount Presicion Levelers have no AirLoc pads. Order separately: Stud type S or RGM, see page 31. Anchoring is usually done with dowels; see page 31. Art. No KSC KSC Dimensions Height L b c a d1 h Proportional machine load max. total load Pre-leveling plates dan dan 2120-KSC 20-KSC VP VP KSC VP KSC VP KSC VP KSC bolt-through centrically rigid clamp Cast pre-leveling plates VP are a must for uneven floors. mm Art. No KSC Shrink-free concrete or epoxy KSC 2006-KSC 2012-KSC 2024-KSC Dimensions Height L b c a d1 h Proportional machine load max. total load Pre-leveling plates dan dan VP VP VP

27 Wedgmount Precision Levelers and Rigid Clamp System KSKC-Compact, patented bolt-through, with spherical seat, pre-leveling plate on request KSKC with spherical seat bolt-through, rigid clamp With a spherical seat, you are independent of: foundation level deformation due to creeping and shrinking of concrete surface quality of foundation Order separately: Stud type S or RGM, see page 31. Conical socket and spherical disk. Anchoring is usually done with dowels, see page 31. KSKC Wedgmount Presicion Levelers have no AirLoc pads. Pre-leveling plates: Recommended for high-precision machine adjustment. Art. No KSKC KSKC Dimensions Height L b c a d1 d h Proportional machine load max. total load Pre-leveling plates dan dan 2120-KSKC 20-KSKCV VP VP KSKC VP KSKC VP KSKC VP KSKC with spherical seat bolt-through centrically, rigid clamp Cast pre-leveling plates VP are a must for uneven floors. mm Art. No KSKC Shrink-free concrete or epoxy KSKC 2006-KSKC 2012-KSKC 2024-KSKC Dimensions Height L b c a d1 d h Proportional machine load max. total load Pre-leveling plates dan dan VP VP VP

28 Horizontal Wedgmount Precision Levelers VC-Compact, patented Horizontal Supports HZA High load support to absorb and isolate large horizontal impact forces. Horizontal Wedgmount Precision Leveler VC-Compact with double safety key For friction spindle presses, forging machines and installations which are in need of horizontal fixation and isolation. AirLoc NL NN Top Bottom Art. No VC / NL Dimensions VC L b h AirLoc pad type an both sides per Wegmount dan VC / NL VC / NN Horizontal Support HZA For the absorption of dynamic horizontal forces. AirLoc 915 HZA-L2 for Horizontal Wedgmount Precision Leveler VC, dan HZA-W2, B -2 / dan consisting of: 1 Angle support L2 3 Heavy-duty dowels M 24 (Fischer or Hilti) (bore dia. 35x) 3 Studs M 24 x Nuts M 24 3 Washers consisting of: 1 Angle support W2 1 Element B -2 / Special stud O-2 M 18 x Nuts M 18 2 Washers 2 Chemical anchors RM 16 (bore dia. 18x125) 2 Studs RGM 16 x 1 incl. 4 Nuts M 16 2 Washers Art. No HZA-L2 kpl. Art. No HZA-W2, B-2 /

29 Horizontal Supports HZA For the absorption of dynamic horizontal forces. AirLoc 915 HZA-W4, B -2 / dan HZAE-W6, GLV 5 / dan consisting of: 1 Angle support W4 1 Element B -2 / Special stud O-2 M 24 x Nuts M 24 2 Washers 2 Chemical anchors RM 20 (bore dia. 25x0) 2 Studs RGM 20 x 260 incl. 4 Nuts M 20 2 Washers consisting of: 1 Angle support W6 1 Element GLV 5 / Stud type S, M 24 x 150 incl. 2 Nuts M 24 2 Washers 4 Heavy-duty dowels M 20 (Fischer or Hilti) (bore dia. 30 x120) 4 Studs type S M 20 x Nuts M 20 4 Washers Art. No HZA-W4, B-2 / 915 Art. No HZAE-W6, GLV 5 / 915 HZA-H5, GLV / dan HZA-H7, GLV 165 / dan consisting of: Guide tube with pressure-distribution plate Steel support H5 Element GLV / 915 with pins 2 Studs assemblies M 18 x 2 Nuts M 18 consisting of: Guide tube with 2 pressuredistribution plates Steel support H7 Element GLV 165 / 915 with pins 2 Stud assemblies M 18 x 2 Nuts M 18 Art. No HZA-H5, GLV / 915 Art. No HZA-H7, GLV 165 /

30 Mounting Wedgmount Precision Leveler MSC-Compact, patented Isolation Washers Width Across Flats of Bolts for Wedgmount Precision Leveler Mounting Wedgmount MSC The main purpose of the mounting shoes is to take over heavy machines or machine groups from the crane or other handling equipment. The equipment can be easily aligned on the machined surface of the mounting shoes in the X and Y axis. Then the machine is lowered on the definite AirLoc Wedgmount Precisions Levelers and leveling in the Z-axis can be done. The machine is now firmly placed thanks to the high coefficient of adhesion of the AirLoc pad and operation can commence. Mounting Wedgmount Precison Levelers MSC have no AirLoc pads. Large leveling Art. No MSC * only outer hexagon Dimensions MSC L b Height h Bolt length p Width Across Flats SW per Wegmount dan 10-MSC * MSC / Isolation washers together with anchoring bolt (stud), disk springs, isolation tube form the AirLoc anchoring system for bolt-through AirLoc Wedgmount Precision Levelers. N 915 / G 915 / H 915 F 5 / J 915 / K 915 L 915 / M 915 F5 N 915 G 915 H 915 J 915 K 915 L 915 M915 fits stud M 10 / M 12 M 16 / M 18 / M 20 M 20 / M / M 24 M 20 / M / M 24 M 27 / M 30 / M 36 M 39 / M 42 / M 48 M 52 / M 56 / M 60 M 76 / M / M Art. No F 5 Dimensions D d d 1 h Article No Width across flats of leveling bolts for Wedgmount Precision Levelers 1-VRC 2-VRC 3-VRC 4-VRC 5-VRC 6-VRC 7-VRC 8-VRC 10-VRC 11-VRC 12-VRC 302-/ 303-/ 306- & 406-VRC 407-VR(K)C 410-VR(K)C 202-/ 212-VR(K)C & 2120 KS(K)C 203-/ 2-VR(K)C & 20 KS(K)C 203-VRKCV & 20-KSKCV 204-/ 214-VR(K)C & 2 KS(K)C 205-/ 215-VR(K)C & 2150 KS(K)C 206-/ 216-VR(K)C & 2 KS(K)C & 2012-VR(K)C / KS(K)C 2024-VR(K)C / KS(K)C 203.5V-KaBloc KaBloc 10-MSC 20-MSC Width across flats inside outside

31 Studs type S, type P Heavy Duty Dowel SL Chemical Dowel RM, Stud RGM Studs type S complete, with 2 nuts and 2 washers, for Jacmount Adjustable Levelers GLV, GLR and bolt-through Wedgmount Precision Levelers. Studs can be combined with each Jacmount and bolt-through Wedgmount Precision Leveler. Standard steel, zinc-plated *also available in INOX Art. No Stud type S, M 10 x 75 Studs type P complete, with 2 nuts and 2 washers, for Jacmount Adjustable Levelers GLP and bolt-on Wedgmount Precision Levelers. Ø x L SW M 10 x M 10 x 100* M 12 x 100* M 12 x 125 M 12 x 150 M 14 x 100 M 14 x 125 M 14 x 150 M 16 x 100* M 16 x 125 M 16 x 150* M 16 x 200* M 16 x 300 M 20 x 100* M 20 x 125 M 20 x 150* M 20 x 200* M 20 x 300 M 24 x 150* M 24 x 200* M 24 x * M 24 x 300 M 30 x Dimensions Ø x L SW Stud type P for M 10 x 125 M 12 x 125 M 16 x 150 M 16 x 200 M 20 x 150 M 20 x 200 M 24 x 200 M 30 x GLP VR(K)C, VR(K)C 202-VR(K)C, 203-VRC, 203-VRKCV VR(K)C VR(K)C, VR(K)C, VR(K)C GLP-110, GLP-, GLP V-KaBloc, KaBloc 204-VR(K)C, 205-VR(K)C, 206-VR(K)C VR(K)C, VR(K)C VR(K)C, GLP 5, GLP 300, GLP VRKC, 11.1-VRKC VR(K)C, VR(K)C, VR(K)C VR(K)C-Z Art. No Stud type P, M10 x 125 Dimensions in mm Art. No Heavy Duty Dowel SL, M10 Heavy Duty Dowel SL Permissible pull-out loads (breaking loads) for one dowel with the required distances from edge and axes and concrete compressive strength B25. Reduced admissible loads due to reduced spacing in acc. with instructions from the manufacturer. Dowel SL M 10 M 12 M 16 M 20 M 24 Bore hole dia min. Bore hole depth Length of dowel Extraction forces 3.5 kn 5.4 kn 7.3 kn 8.1 kn 16.0 kn Chemical Dowel RM and Stud RGM complete, with 1 nut and 1 washer Permissible loads for one dowel with the required distances from edge and axes and concrete compressive strength B25. Reduced admissible loads due to reduced spacing in acc. with instructions from the manufacturer. With hexagon on top. Special lengths available upon request, in simplified version. Art. No Chemical dowel RM 10 Art. No Stud RGM 10 x 0 Chemical dowel RM (Dimensions in mm) RM 10 RM 12 RM 16 RM 20 RM 24 Bore hole dia Hole depth Extraction forces 7 kn 10 kn 15 kn 27 kn 37 kn RM chemical dowels are available in different sizes of packages. Stud RGM (Dimensions in mm) max. effective Ø x L length 10 x 0 12 x 12 x 0 12 x 12 x x x 1 16 x 16 x x x x x x

32 AirLoc Spacer and AirLoc Top Plate for Wedgmount Precision Levelers VRKC, KSKC and KaBloc, non-skid and for Jacmount Adjustable Levelers PRP, PRP V Application: For shimming machines on uneven floors, for all machines and installations, bolt-on or bolt-through, and all-over freestanding. Spacer for Wedgmount Precision Levelers ø h for Wedgmounts VRKC, 212-VRKC 2120-KSKC VRKC, VRKC, 2006-KSKC VRKC, VRKC, 2012-KSKC Art. No Spacer ø x 6 mm VRKCV, 2-VRKCV, 204-VRKC, 205-VRKC 206-VRKC, 214-VRKC, 215-VRKC, 216-VRKC 20-VRKCV, 2-KSKC, 2150-KSKC, 2-KSKC VRKC, VRKC, 2024-KSKC VRKC, VRKC 203.5V-KaBloc, KaBloc Top Plate to be used with Spacer, for Wedgmount Precision Levelers ø Height execution for Wedgmounts steel with 4 h 7 h1 10 steel AirLoc pad VRKC, 212-VRKC 2120-KSKC VRKC, VRKC, 2006-KSKC VRKC, VRKC, 2012-KSKC Art. No Top plate steel ø x 7 mm h 7 h1 10 steel AirLoc pad VRKCV, 2-VRKCV, 204-VRKC, 205-VRKC 206-VRKC, 214-VRKC, 215-VRKC, 216-VRKC 20-VRKCV, 2-KSKC, 2150-KSKC, 2-KSKC VRKC, VRKC, 2024-KSKC VRKC, VRKC 203.5V-KaBloc, KaBloc Spacer for Jacmount Adjustable Levelers PRP, PRP V w Dimensions r ø h r w for Jacmounts PRP 120, PRP 120 V h with PRP, PRP V Art. No Spacer ø 100 x 9 mm PRP 200 /, PRP 200 V / V 32

33 KaBloc Brackets for Wedgmount Precision Levelers type 203.5V and For subsequent rigid clamping the following brackets are available: for KaBloc 203.5V for anchoring with M 20 for anchoring with M 20 for anchoring with M 16 Bracket-Set AP 3 Vertical holding down force = 20 kn consisting of: 2 Brackets AP 3 2 Fixing screws 1 Bracket stretcher with 2 nuts M 12 2 Spherical washer sets M 20 2 Chemical dowels RM 20 2 Studs RG M 20 x 260 mm, compl. Art. No Bracket-Set AP 4 Vertical holding down force = 20 kn consisting of: 2 Brackets AP 4 2 Fixing screws 1 Bracket stretcher with 2 nuts M 12 2 Spherical washer sets M 20 2 Chemical dowels RM 20 2 Studs RG M 20 x 260 mm, compl. Art. No.: Bracket-Set AP 7 (Antislipping device) consisting of: 2 Angle irons with through bore AP 7 2 Fixing screws 2 Chemical dowels RM 16 2 Studs RG M 16 x 165 mm, compl. Art. No for KaBloc for anchoring with M 20 for anchoring with M 20 for anchoring with M 16 Bracket-Set AP 3 Vertical holding down force = 25 kn consisting of: 2 Brackets AP 3 2 Fixing screws with distance sleeves 1 Bracket stretcher with 2 nuts M 12 2 Spherical washer sets M 20 2 Chemical dowels RM 20 2 Studs RG M 20 x 260 mm, compl. Art. No.: Bracket-Set AP 4 Vertical holding down force = 25 kn consisting of: 2 Brackets AP 4 2 Fixing screws 1 Bracket stretcher with 2 nuts M 12 2 Spherical washer sets M 20 2 Chemical dowels RM 20 2 Studs RG M 20 x 260 mm, compl. Art. No Bracket-Set AP 7 (Antislipping device) consisting of: 2 Angle irons with through bore AP 7 2 Fixing screws 2 Chemical dowels RM 16 2 Studs RG M 16 x 165 mm, compl. Art. No

34 Some of our OEM customers Kellenberger Reishauer Müller Frick Mägerle Husky Ferag Finn-Power 34

35 König & Bauer-Albert Sulzer (Photo Sulzer Textil) Osterwalder Rovetta Milacron 35

36 AirLoc the complete isolation and leveling system AirLoc Range with natural frequencies from Hz AirLoc the best connection between machine and foundation BiLoc Range with natural frequencies from 6-20 Hz AirLoc often imitated, but never reached! TriLoc Isolations with natural frequencies from 3-8 Hz certified QM-System ISO 01 Vibration Engineering Recognized Worldwide Our Engineering Service: Emission and immission measurement with FFT-analysers, frequency analysis. Determination of natural frequency of ceilings. Niveau-measurements of ceilings, foundations, machines etc. with laser equipment. Foundation and slab isolation design and installation. Dynamometer measurements. A Division of Clark-Cutler- McDermott Company 5 Fisher Street P.O. Box 269 Franklin, MA USA Telephone MA USA FAX airloc.com Foundation-Isolations Please ask for the Special Brochure. Earth Quake Safety Equipment Construction-Acoustics Please ask for our Special Documentation TRAP-SOUND. Printed in Switzerland 12/2001/e Copyright: AirLoc Schrepfer Ltd.,CH-8700 Küsnacht Techn. alterations are subject to change without prior notice. AirLoc, BiLoc, TriLoc, KombiRoc, TRAP-SOUND, KaBloc, Wedgmount, Jacmount and the profile designs of vibration isolation pads are registered trademarks.