Kestrel Aluminium Systems Limited. Product Manual Section 10 Thermal Framing System. Manual Version
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1 Kestrel luminium Systems Limited Product Manual Section 10 Manual Version
2 Kestrel luminium Systems Section Product Specification sheet 1 Product specification sheet 2 Product specification Therm software images sheet 3 Product specification Therm software images Section 10 Contents Section Section ID sheet 1 Section ID KS721 and KS sheet 1 Section ID KS723, KS724 and KS sheet 1 Section ID KS725, KS727, KS7 and KS sheet 1 Section properties Section Typical details sheet 1 Mullion sheet 1 Jamb sheet 1 Cills KS sheet 2 Cills KS621/624 and KS621/ sheet 3 Cills KS622/ sheet 1 Transom sheet 1 Head with KS sheet 1 Head with KS sheet 1 Double mullion (movement joint) sheet 1 Corner post sheet 2 Corner post sheet 1 Door header bar sheet 2 Door header bar Part elevation sheet 1 Door jamb Locking stile with KS sheet 2 Door jamb Locking stile with KS sheet 3 Door jamb Locking stile with KS sheet 1 Door jamb Hinge stile with KS sheet 2 Door jamb Hinge stile with KS sheet 3 Door jamb Hinge stile with KS sheet 1 Door thresholds sheet 1 Vent inserts 60mm casement window shown sheet 1 Vent inserts 60mm casement window shown sheet 1 Glazing options New manual pages New profiles sheet 3 KS Corner post New section sheet 1 KS718 uto Header Transom New section sheet 2 KS718 Part glazed sheet 3 KS718 with KS sheet 4 KS718 with GEZE EC Drive shown as example (a3) sheet 1 KS717 Heavy Duty Mullion & section properties Sheet
3 Kestrel luminium Systems THERML FRMING SYSTEM The is for use on commercial and retail buildings, schools and public buildings where low cost and high thermal performance is required. The system can be used in conjunction with the commercial entrance doors and window inserts as required. The thermal break is provided by 36mm wide polyamide strips P 66 GF25 Materials: luminium profiles are extruded from alloy 6060/6063 T6 complying with the recommendations of BS EN Finishes: Mill finish - Product Specification Etched and anodised to BS 3987: 1991 ( ) - Silver 25 or colours on request. Polyester Powder coat paint to BS EN :2004. See separate list for standard colour range available. Construction: luminium profiles are square cut mechanically jointed and secured using stainless steel screws driven into extruded screw splines. ll joints should be sealed against water penetration. Glass, Glazing and Infil Panels: The double glaze framework can accommodate and 32mm thick double glazing units. The system will also accommodate solid infil panels to customers own specification and supply.the thermal performance of the IGU or panel (Ug) should be matched along with the performance of the frame work (Uf) to achieve an overall u-value as required. ll glass panels should be secured in framework with glazing gaskets extruded from TPE. Glazing to be carried out in strict accordance with BS 6262 and BS 6206 with particular attention being taken to risk areas, which would require safety glass. Installation and Fixing: The fixing of all framework is by generic frame fixing screws through the glazing pocket supported by the fixing bridge KS729. It is not recommended that fixing holes are pre-drilled, as site conditions may affect their position. The fixing bridge will also help to eliminate local frame distortion. ll fixing screws must be stainless steel or cadmium plated finish. Thermal performance Therm version (5.2.14) & modelled in accordance with BS EN ISO :2003 Frame element Frame U-value (W/m2K) Uf Edge U-value (W/mK) Mullion 2.77 W/m2K W/mK Mullion Jamb 2.77 W/m2K W/mK Transom 2.62 W/m2K W/mK Cill Transom Head Transom 2.68 W/m2K 2.69 W/m2K W/mK W/mK g mm IGU Panel = W/m2K IGU = 1.1 W/m2K Ug Warm edge spacer bar (4/20/4) Sheet
4 Kestrel luminium Systems Thermal Performance Therm Software images - Typical Transom detail Therm Version Uframe = 2.62 W/m2K ψedge = W/mK The image above shows a typical transom arrangement with a mm IGU (insulating glass unit) with a temperature range of 0 C externally (the left hand side) and 20 C internally (the right hand side). The colour legend shows the temperature fluctuations across the construction, the red shading giving a nominal internal temperature of 15.5 C. By direct comparison to standard non thermal GFT framing the internal temperature would be approximately 6.4 C. Therm image NON thermal GFT DG Transom KS48 and KS44 bead Sheet
5 Kestrel luminium Systems Thermal Performance Therm Software images - Typical Mullion detail Therm Version U-frame = 2.77 W/m2K ψ-edge = W/mK - Typical cill detail Therm Version U-frame = 2.68 W/m2K ψ-edge = W/mK The low frame and edge U-value figures and high internal frame temperatures provide for excellent thermal performance when combined with a correctly specified IGU or non vision panel, and greatly reduced condensation risk to the internal frame parts. Overall U-values should be calculated in accordance with CB Guide for assessment of the thermal performance of luminium curtain wall framing. ppendix. ssessment of thermal properties of the façade Sheet
6 Kestrel luminium Systems Section ID KS Deep Shallow 38 KS721 - Mullion box KS Deep KS722-1/2 Mullion (corner section) Sheet
7 Kestrel luminium Systems Section ID KS Deep 24.6 KS723 - Transom box KS726 - Transom bead KS Shallow 16 KS KS724 - Door head and door jamb adapter Sheet
8 Kestrel luminium Systems Section ID KS725 KS725 - Stub cill KS7 KS7 - luminium Pocket filler KS727 KS727 - Mullion or Transom plate KS729 KS729 - Fixing bridge (Black PVC) Sheet
9 Kestrel luminium Systems Section Properties Profile Type Ixx (cm 4 ) Zxx (cm 3 ) Iyy (cm 4 ) Zyy (cm 3 ) KS721 x y y mm x KS722 x y y mm x KS723 x y y mm x KS724 x y y mm x KS727 x y y mm x Scale n/a Sheet
10 Kestrel luminium Systems Typical Details - Mullion Fixed Glazing Typical Elevation KS721 ** 62 KS727 mm glazing KS471 & KS476 gaskets 10mm edge cover 10 ** Do not connect frames so two shallow pockets oppose each other. lways configure framing to have a deep and shallow pocket opposite or at jambs - two deep pockets opposing Sheet
11 Kestrel luminium Systems Typical Details - Jamb KS729 - Fixing bridge (Black PVC) Fixed Glazing Typical Elevation KS721 ** Do not connect frames so two shallow pockets oppose each other. lways configure framing to have a deep and shallow pocket opposite or at jambs - two deep pockets opposing. Fixing shims as necessary Clearance hole Fixing hole ** 62 KS729 KS727 (mill finish) Clearance hole Fixing hole Sheet
12 Kestrel luminium Systems Typical Details - Cill Fixed Glazing Typical Elevation Outside KS726 KS723 KS729 KS727 (mill) KS Drain See drawing _1 Cill end plate KS KS FIXING LUG Sheet
13 Kestrel luminium Systems Typical Details - lternative cills KS KS723 KS729 KS727 (mill) KS624 KS621 Cill end plate KS KS726 KS723 KS729 KS727 (mill) 18 KS625 KS621 Cill end plate KS Sheet
14 Kestrel luminium Systems Typical Details - lternative cills KS KS723 KS729 KS727 (mill) KS 229 PB 131 (Black end caps) KS229 PW 131 (White end caps) 152 New door cill KS KS726 KS723 KS729 KS727 (mill) 18 KS 229 PB 131 (Black end caps) KS229 PW 131 (White end caps) 177 New door cill KS Sheet
15 Kestrel luminium Systems Typical Details - Transom Fixed Glazing Typical Elevation Outside KS726 KS KS Sheet
16 Kestrel luminium Systems Typical Details - Head with KS Fixed Glazing Typical Elevation Outside KS723 KS729 KS727 (mill) 10 KS Sheet
17 Kestrel luminium Systems Typical Details - Head with KS Fixed Glazing Typical Elevation Outside KS727 (mill) KS727 (mill) 10 KS Sheet
18 Kestrel luminium Systems Typical Details - Double mullion (movement joint) Fixed Glazing Typical Elevation KS No No 8 mm glazing KS471 & KS476 gaskets mm edge cover KS383a 38mm x 3.2mm flat cover trim pre-fixed one side with No8 csk screws top and bottom Bed cover trims in sealant when fixing and when installing Sheet
19 Kestrel luminium Systems Typical Details - Corner post mm glazing KS471 & KS476 gaskets 10mm edge cover Fixed Glazing Typical Elevation KS KS No 8 KS307 No 8 Corner brackets (100mm) pre-fixed one side only - ditto KS No 8 Insulate corner Curved trim optional 3.2 No 8 3.2mm pressed trim Sheet
20 Kestrel luminium Systems Typical Details - Corner post mm glazing KS471 & KS476 gaskets 10mm edge cover Fixed Glazing Typical Elevation KS KS722 No 8 KS307 Cut back corner of KS76 as shown to create corner trim No 8 Seal here No 8 Insulate corner KS Sheet
21 Kestrel luminium Systems Typical Details - Corner post - KS mm glazing KS471 & KS476 gaskets Fixed Glazing Typical Elevation 10mm edge cover KS727 KS727 KS KS727 KS Sheet
22 Kestrel luminium Systems Typical Details - Door header bar Outside 10 KS726 KS KS724 Fanlight adapter runs between main mullions 50 KS24 KS93 62 Door jamb stops here See sheet 2 KS12 KS Sheet
23 Kestrel luminium Systems Typical Details - Door header bar - Part elevation KS726 bead KS724 - dapter section (fixed to mullion) KS726 M6 KS723 KS93 header bar (fixed to KS724 jamb) Door stile KS721/727 - mullion section KS724 - Door jamb - See sheet 1 Door rail Dotted line denotes separate goal post door frame - Can be installed and fixed independently of main framing Sheet
24 Kestrel luminium Systems Typical Details - Door Jamb (Locking stile) KS KS729 KS727 KS KS724 KS508 KS504 KS29 17 KS Sheet
25 Kestrel luminium Systems Typical Details - Door Jamb (Locking stile) KS KS727 KS KS729 KS5 KS40 KS45 NON thermal door jamb shown as alternative KS508 KS KS29 KS Sheet
26 Kestrel luminium Systems Typical Details - Door Jamb (Locking stile) KS7 aluminium pcket infill KS721 KS727 KS727 5 KS7 KS504 KS29 17 KS Sheet
27 Kestrel luminium Systems Typical Details - Door Jamb (hinge stile) 17 KS32 KS27 KS721 KS KS96 KS724 KS KS727 KS Sheet
28 Kestrel luminium Systems Typical Details - Door Jamb (hinge stile) 17 KS32 KS67 KS 67 Flat face safety stile - Use with face fitted hardware. Open out single action doors only. KS721 KS KS96 No 8 KS40 NON thermal door jamb shown as alternative KS45 KS Outside KS727 KS Sheet
29 Kestrel luminium Systems Typical Details - Door Jamb (hinge stile) KS7 aluminium pcket infill 17 KS32 KS67 KS 67 Flat face safety stile - Use with face fitted hardware. Open out single action doors only KS96 No 8 KS721 KS7 Outside KS727 KS Sheet
30 Kestrel luminium Systems Typical Details - Door threshold KS724 KS19 Outside Threshold with no subcill KS724 KS18 23 KS Cill end plate KS KS725 to run continuously under door threshold and frame mullions See _1 for preparation details Sheet
31 Kestrel luminium Systems Typical Details - Vent inserts Fixed Glazing Typical Elevation KS721 KS KS729 KS727 Outside New 60mm polyamide open out casement window shown Sheet
32 Kestrel luminium Systems Typical Details - Vent inserts Fixed Glazing Typical Elevation New 60mm polyamide open out casement window shown Outside In line PTO handle KS721 KS KS727 KS KS Sheet
33 Kestrel luminium Systems Typical Details - Glazing options KS726 32mm glazing KS473 & KS478 gaskets mm edge cover 38 KS726 mm glazing KS471 & KS476 gaskets mm edge cover KS727 KS723 Transom KS727 KS723 Transom KS mm glazing KS471 & new 9.00mm wedge gasket 10mm edge cover KS727 See Euroseal W709 part number KS723 Transom Sheet
34 Kestrel luminium Systems KS718 Line of vertical mullions KS718 KS726 External bead 150 Internal fixing zone External face KS718 uto Header Bar Section Properties: Ixx = cm4 Zxx = cm3 Iyy = cm4 Zyy = cm Sheet
35 Kestrel luminium Systems KS718 Line of vertical mullions KS718 KS726 External bead 150 Internal fixing zone External face KS Sheet
36 Kestrel luminium Systems KS718 Line of vertical mullions KS718 KS726 External bead 189 Internal fixing zone External face KS KS7 KS722 added to increase transom depth if necessary Sheet
37 Kestrel luminium Systems KS726 Vertical section through door head and closure rail. KS718 KS KS Line of vertical frame behind. Line of vertical frame behind. 4 KS2 7 KS467 7 KS Scale 1: Sheet
38 Kestrel luminium Systems Typical Details - Mullion KS717 Section Properties KS717 (excludes KS727). Ixx = cm4 Iyy = cm4 Zxx = cm3 Zyy = cm Fixed Glazing Typical Elevation KS ** KS727 mm glazing KS471 & KS476 gaskets 10mm edge cover ** Do not connect frames so two shallow pockets oppose each other lways configure framing to have a deep and shallow pocket opposite or at jambs - two deep pockets opposing Sheet
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