18CS Series Current Control Floating Spindle Nutrunner

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1 Parts Manual PL2-8CS-ZA 8CS Series Current Control Floating Spindle Nutrunner For additional product information visit our website at

2 PL2-8CS-ZA Cleco Model Nomenclature A 8 C S E XX ZA Tool Series 8 Motor Style C = Current Control Motor Tool Type S = Inline Feature E = Air LB Connector Maximum Output Torque (Select one) 06 = 6 Nm 2 = 2 Nm 7 = 7 Nm Output Drive ZA = /" Sqaure Drive Floating Spindle Page 2

3 Cleco Overview PL2-8CS-ZA B (*) Power Cord 5 VAC or 230 VAC TMEI Series Controller A Tool Cable ( C ) TOOL IN / OUT A EN: Programming notes, see PL2EN-COM- Order No. DE: Programmier-Hinweise siehe PL2DE-COM- Bestell-Nr. Order No. Referencia Order No. 8CSE06ZA 8CSE2ZA (*) Power Cords (one furnished as standard) 8CSE7ZA 5 VAC USA VAC USA VAC Europe Optional Tool Cables (see page 5): Extension Cable XXM Tool Cable XXM TMEI Series Controller Supply Voltage I/O Configuration U = English D = German C = Chinese Order Number Bestell-Nr. Order Number 5 VAC Standard TMEI--5-U TMEI--5-D TMEI--5-C 5 VAC DeviceNet TMEI--5-U-ED TMEI--5-D-ED TMEI--5-C-ED 5 VAC ProfiBus TMEI--5-U-EP TMEI--5-D-EP TMEI--5-C-EP 230 VAC Standard TMEI--30-U TMEI--30-D TMEI--30-C 230 VAC DeviceNet TMEI--30-U-ED TMEI--30-D-ED TMEI--30-C-ED 230 VAC ProfiBus TMEI--30-U-EP TMEI--30-D-EP TMEI--30-C-EP Page 3

4 PL2-8CS-ZA Cleco Handle - Air LB Connector C Black Connector ( Pin) 9 2 Red Connector ( Pin) Off Aus Fermé Apadado Spento 9 3 D 5 6 See Service Notes Page

5 Cleco Handle - Air LB Connector PL2-8CS-ZA Illustration, Abbildung, Illustration, Ilustración, Illustrazione "C" Ref Number # X EN DE FR ES IT Description Benennung Designation Descripción Descrizione Pin Stift Goupille cylindrique Pasador Spina Switch Spring Druckfeder Ressort Resorte Molla 3 B59V 3 Cap Screw #6-32 Schraube Vis Tornillo Vite W5 3 Lock Washer Sicherungsscheibe Rondelle frein Arandela de presión Rondella di bloccaggio Pin Stift Goupille cylindrique Pasador Spina Steel Ball, 3/6" Stahlkugel Bloom d acier Bola de acero Sfera in acciaio O-Ring O-Ring Joint torique Anillo O Anello ad O 8 F90085 Switch Actuator Hebel Levier Palanca Leva Switch Spring Clip Klipp Agrafe Presilla Graffa Reverse Spring Druckfeder Ressort Resorte Molla Fwd/Rev Spring Druckfeder Ressort Resorte Molla 2 F Start/Rev Switch Schalter Interrupteur Interruptor Interruttore Switch Holder Schaltergehäuse Anneau de fixation Anillo de retención Anello di fissaggio Handle Handgriff Poignée Manija Impugnatura Handle Sleeve Griffhülse Manchon de poignée Manguito de la Rivestimento manija impugnatura E Connector Sleeve Hülse Douille Manguito Manicotto Reverse Ring Umschaltring Anneau de renversement Anillo de inversión Anello di reversibilità Light Ring Asm. LED-Ring kpl. Bague Anillo Anello Handle Ret. Nut Gewindering Ecrou de retenue Tuerca de retención Dado di fissaggio Tool Cable (Optional Length) M meter cable Kabel Câble Cable Cavo M 2 meter cable Kabel Câble Cable Cavo M 3 meter cable Kabel Câble Cable Cavo M 6 meter cable Kabel Câble Cable Cavo M 8 meter cable Kabel Câble Cable Cavo M 0 meter cable Kabel Câble Cable Cavo M 5 meter cable Kabel Câble Cable Cavo M 50 meter cable Kabel Câble Cable Cavo Tool Cable Extention (Optional Length) M meter cable Kabel Câble Cable Cavo M 2 meter cable Kabel Câble Cable Cavo M 3 meter cable Kabel Câble Cable Cavo M 6 meter cable Kabel Câble Cable Cavo M 8 meter cable Kabel Câble Cable Cavo M 0 meter cable Kabel Câble Cable Cavo M 5 meter cable Kabel Câble Cable Cavo M 50 meter cable Kabel Câble Cable Cavo (#) Quantity / Stückzahl / Quantité / Cantidad / Quantità (X) Recommended Spare Parts / Kennziechnet empfohlenes / Identifica un particolare di ricambio raccomandato / Designa el repuesto recomendado / Indique la piéce de rechange conseillée. Page 5

6 PL2-8CS-ZA Cleco Motor Assembly D White (2 pin) Brown ( pin) <3> <> C Black ( pin) Red ( pin) Brown ( pin) Ground White ( pin) White (2 pin) Loctite 22 6 Loctite See Service Notes Page 6

7 Cleco Motor Assembly PL2-8CS-ZA Illustration, Abbildung, Illustration, Ilustración, Illustrazione "D" Ref Number # X EN DE FR ES IT Description Benennung Designation Descripción Descrizione #-0 Pan Hd Screw Schraube Vis Tornillo Vite Retaining Ring Sicherungsring Anneau de fixation Anillo de retención Anello di fissaggio Motor Spacer Distanzstück Entretoise Espaciador Distanziale 30760C Motor Assembly Motorbaugruppe Ensemble du moteur Ensamblaje del motor Gruppo motore Wave Washer Wellenscheibe Rondelle ondulée Arandela ondulada Rondella ondulata Housing Gehäuse Corps Caja Corpo Splined Spacer Distanzstück Entretoise Espaciador Distanziale Stand Off (5/6") Distanzstück Séparateur Separador Neutralizzatore Preamplifier Vorverstaerker Préamplificateur Preamplificador Preamplificatore (#) Quantity / Stückzahl / Quantité / Cantidad / Quantità (X) Recommended Spare Parts / Kennziechnet empfohlenes / Identifica un particolare di ricambio raccomandato / Designa el repuesto recomendado / Indique la piéce de rechange conseillée. Page 7

8 PL2-8CS-ZA Cleco Single Stage Gearing E Model: 8CSE06ZA D <7> Off Aus Femé Apadado Spento 5 Loctite See Service Notes Page 8

9 Cleco Single Stage Gearing PL2-8CS-ZA Illustration, Abbildung, Illustration, Ilustración, Illustrazione "E" Ref Number # X EN DE FR ES IT Description Benennung Designation Descripción Descrizione O-Ring O-Ring Joint torique Anillo O Anello ad O Needle Bearing Nadellager Cage à aiguilles Cojinete de agujas Cuscinetto a rulli Planet Gear (2T) Planetengetriebe Pignon satellite Piñon satélite Ingranaggio satellite Needle Bearing Nadellager Cage à aiguilles Cojinete de agujas Cuscinetto a rulli Retaining Ring Sicherungsring Anneau de fixation Anillo de retención Anello di fissaggio Washer Scheibe Rondelle Arandela Rondella Ring Gear (52T) Zahnkreis Couronne dentée Engranaje de anillos Guarnizione Planet Carrier Planetentraeger Porte planète Portador planetario Portasatellite Thrust Washer Druckscheibe Rondelle de butée Arandela de empuje Rondella di spinta Adapter Zwischenstück Adaptateur Adaptador Adattatore 590 Front Nut Mutter Ecrou Tuerca Dado ZA Attachment Kopfstück Accessoire Accesorio Testina Extension Pinion Pinion Pignon Piñón Il pignone 50 2 Pinion Adapter Zwischenstück Adaptateur Adaptador Adattatore (#) Quantity / Stückzahl / Quantité / Cantidad / Quantità (X) Recommended Spare Parts / Kennziechnet empfohlenes / Identifica un particolare di ricambio raccomandato / Designa el repuesto recomendado / Indique la piéce de rechange conseillée. (T) Teeth / Zähne / Dents / Dientes / Denti Page 9

10 PL2-8CS-ZA Cleco Double Stage Gearing F D <7> Models: 8CSE2ZA 8CSE7ZA Off Aus Femé Apadado Spento Loctite 22 5 See Service Notes Page 0

11 Cleco Double Stage Gearing PL2-8CS-ZA Illustration, Abbildung, Illustration, Ilustración, Illustrazione "F" Ref Number # X EN DE FR ES IT Description Benennung Designation Descripción Descrizione O-Ring O-Ring Joint torique Anillo O Anello ad O Retaining Ring Sicherungsring Anneau de fixation Anillo de retención Anello di fissaggio 3 Table "F" 2 Thrust Washer Druckscheibe Rondelle de butée Arandela de empuje Rondella di spinta Planet Gear (7T) Planetengetriebe Pignon satellite Piñon satélite Ingranaggio satellite Needle Bearing Nadellager Roulement à aiguilles Cojinete de agujas Cuscinetto a rulli Planet Pin Planetenradzapfen Goujon à satellite Pasador de piñon satélite Spina planetario 7 Table "F" 3 6 Planet Gear Planetengetriebe Pignon satellite Piñon satélite Ingranaggio satellite Ring Gear Zahnkreis Couronne dentée Engranaje de anillos Guarnizione ingranaggio Slip On Gear Steckritzel Pignon coulissant Engranaje de deslizamiento Ingranaggio slittante 0 Table "F" Planet Carrier Asm. Planetenradträgerge Assemblage de Ensamblaje de häuse porte planète portador planetario Gruppo portasatellite Table "F" Planet Carrier Planetentraeger Porte planète Portador planetario Portasatellite Washer Scheibe Rondelle Arandela Rondella Adapter Zwischenstück Adaptateur Adaptador Adattatore Needle Bearing Nadellager Roulement à aiguilles Cojinete de agujas Cuscinetto a rulli Front Nut Mutter Ecrou Tuerca Dado ZA Attachment Kopfstück Accessoire Accesorio Testina Extension Pinion Pinion Pignon Piñón Il pignone Pinion Adapter Zwischenstück Adaptateur Adaptador Adattatore (#) Quantity / Stückzahl / Quantité / Cantidad / Quantità (X) Recommended Spare Parts / Kennziechnet empfohlenes / Identifica un particolare di ricambio raccomandato / Designa el repuesto recomendado / Indique la piéce de rechange conseillée. (T) Teeth / Zähne / Dents / Dientes / Dente Table, Tabelle, Tableau, Tabla, Tabella "F" Ref. Description # 8CSE2ZA # 8CSE7ZA 3 Thrust Washer Planet Gear (7T) (20T) 0 Planet Carrier Asm Planet Carrier Asm (T) Teeth / Zähne / Dents / Dientes / Dente Page

12 PL2-8CS-ZA Cleco Floating Spindle Attachment G ZA Attachment See Service Notes Page 2

13 Cleco Floating Spindle Attachment PL2-8CS-ZA Illustration, Abbildung, Illustration, Ilustración, Illustrazione "G" Ref Number # X EN DE FR ES IT Description Benennung Designation Descripción Descrizione Ball Bearing Kugellager Roulement à billes Cojinete de bolas Cuscinetto a sfera Retaining Ring Sicherungsring Anneau de fixation Anillo de retención Anello di fissaggio Driving Shaft Abtriebsschaft Arbre de transmission Eje motor Albero motore Compression Spring Druckfeder Ressort Resorte Molla Retaining Ring Sicherungsring Anneau de fixation Anillo de retención Anello di fissaggio Spring Bolt Federbolzen Boulon étoquiau Cerrojo de resorte Bloccaggio a molla Drive Spindle Antriebsspindel Broche Alberino di Husillo impulsor d entraînement trasmissione Sleeve Hülse Douille Manguito Manicotto Support Washer Scheibe Rondelle Arandela Rondella Retaining Ring Sicherungsring Anneau de fixation Anillo de retención Anello di fissaggio Union Nut Schraubkupplung Ecrou d union Tuerca de unión Dado di accoppiamento Spindle Hsg Asm Montage Assemblage Ensamblaje Assemblaggio Needle Sleeve Hülse Douille Manguito Manicotto Ball Bearing Lager Coussinet Cojinete Cuscinetto Retaining Ring Sicherungsring Anneau de fixation Anillo de retención Anello di fissaggio Cap Screw Kopfschraube Vis de chapeau Tornillo de casquete Vite a testa cilindrica Retaining Washer Sicherungsscheibe Rondelle de retenue Arandela de retención Rondella di fissaggio (#) Quantity / Stückzahl / Quantité / Cantidad / Quantità (X) Recommended Spare Parts / Kennziechnet empfohlenes / Identifica un particolare di ricambio raccomandato / Designa el repuesto recomendado / Indique la piéce de rechange conseillée. Page 3

14 PL2-8CS-ZA Cleco Service Notes 3 Illustration: D Illustration Abbildung Illustration Ilustración Illustrazione Reference Verweisung Référence Referencia Riferimento Tightening torque Anzugsmoment Torsion de serrage Torsión de apriete Coppia di serraggio Ft-Lbs (in-lbs) Nm 3 (0-),-,6 C D (-6) 0,5-0,68 8 (-6) 0,5-0,68 E F G (57) 6, EN: Gap DE: Lücke FR:Espace ES:Boquete IT:Spacco 6 2 EN: Gap DE: Öffnung FR: ouverture ES: abertura IT: apertura 2 Illustration: D Illustrations: E, F 5-2 ounce Tube 55 - pound (0.5 kg) Washer Position EN: Idler Gears DE: Zwischenzahnrad FR: Engrenage secondaire ES: Engranaje secundario IT: Ingranaggio intermedio EN: Grease DE: Schmiermittel FR: Graisse ES: Grasa IT: Grasso EN: Assembly of washers. DE: Montage - Scheibe FR: Assemblage - Rondelle ES: Ensamblaje - Arandela IT: Assemblaggio - Rondella 5 EN: Pinion Gears DE: Ritzelgetriebe FR: Pignon d entraînement ES: Piñon diferencial IT: Ingranaggio a pignone EN: Ring Gears DE: Zahnkreis FR: Couronne dentée ES: Engranaje de anillos IT: Guarnizione ingranaggio Page

15 Cleco Service Notes PL2-8CS-ZA 5 Illustrations: E, F 8CSE Parameter Settings EN: Pin - 3/6 DE: Stift -.76mm FR: Goupille cylindrique -.76mm ES: Pasador -.76mm IT: Spina -.76mm Model Number Max Speed [RPM] Max Torque [Nm] Nominal Static Current Factor [Nm/A] 8CSE06ZA CSE2ZA CSE7ZA EN: Adjustable Spanner Wrench DE: Stellschlüssel FR: Clé de réglage ES: Llave ajustable IT: Chiave di regolazione EN: Off DE: Aus FR: Fermé ES: Apagado IT: Spento Page 5

16 Sales & Service Centers Note: All locations may not service all products. Please contact the nearest Sales & Service Center for the appropriate facility to handle your ser vice requirements. Dallas, TX Sales & Service Center 70 Post & Paddock Grand Prairie, TX Tel: (972) Fax: (972) Detroit, MI Sales & Service Center 2 North Atlantic Blvd. Auburn Hills, MI 8326 Tel: (28) Fax: (28) Houston, TX Sales & Service Center 6550 West Sam Houston Parkway North, Suite 200 Houston, TX 770 Tel: (73) Fax: (73) Lexington, SC 670 Industrial Drive Lexington, SC Tel: (800) Tel: (803) Fax: (803) Los Angeles, CA Sales & Service Center 5503 Blackburn Ave Norwalk, CA Tel: (562) Fax: (562) Seattle, WA Sales & Service Center nd Ave N.E. Redmond, WA Tel: (25) Fax: (25) York, PA Sales & Service Center 3990 East Market Street York, PA 702 Tel: (77) Fax: (77) Canada Sales & Service Center 5925 McLaughlin Road Mississauga, Ont. L5R B8 Canada Tel: (905) Fax: (905) P.O. Box 0 Lexington, SC USA Phone: Fax: North Atlantic Blvd. Auburn Hills, MI 8326 USA Phone: (28) Fax: (28) McLaughlin Road Mississauga, Ontario Canada L5R B8 Phone: (905) Fax: (905) de México S.A. de C.V. Libramiento La Joya No. Bodega No. 2 Esq. Politécnico Barrio San José Cuautitlán, Edo de México C.P Phone: Fax: Industrial Ltda. Av. Liberdade, 055 Zona Industrial - Iporanga Sorocaba, SP Brazil Tel: Fax: Cooper Power Tools SAS Zone industrielle B.P Ozoir-la-Ferrière Cedex France Téléphone: Téléfax: Hungária Kft. Berkenyefa sor 7 H-9027 Györ Hungary Tel: Fax: Cooper Power Tools Cooper (China) Co., Ltd. GmbH & Co. OHG 955 Sheng Li Road, Postfach 30 Heqing Pudong, Shanghai D-736 Westhausen China 2020 Germany Tel: Phone: +9 (0) 73 63/ Fax: +9 (0) 73 63/ Fax: htwe.sales@cooperindustries.com Cooper Industries, Ltd. 600 Travis, Ste Houston, TX P: PL2EN

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