INSTRUCTIONS FOR USE. TURBOmax Plus 824/2 E, 828/2 E THERMOcompact 615/2 E, 620/2 E, 624/2 E, 628/2 E
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1 NSTRUTONS FOR USE TURBOmax Plus 824/2 E, 828/2 E THERMOcmpact 65/2 E, 62/2 E, 624/2 E, 628/2 E The cde f practice fr the installatin, cmmissining & servicing f central heating systems
2 TABLE OF ONTENTS General infrmatin Fr yur infrmatin Key t symbls Liability Specified use E designatin Safety Safety instructins Warnings Factry Guarantee Operatin Overview nitial checks befre turning ON Dmestic ht water peratin (TURBOmax Plus nly).... Heating peratin Resetting the appliance Turning the biler OFF (TURBOmax Plus nly) Turning the biler OFF (THERMOcmpact nly) are and maintenance Frst prtectin Trubleshting Status display
3 GENERAL NFORMATON Fr yur infrmatin Thank yu fr chsing a Vaillant biler. The infrmatin given in this bklet will enable yu t btain the best perfrmance frm yur biler. TURBOmax Plus prvides bth central heating and dmestic ht water, with the dmestic ht water supplied directly frm the biler. The biler will perate autmatically t prvide dmestic ht water whenever a ht water tap is pened, and autmatically adjusts t meet the demand fr bth central heating and dmestic ht water in the mst ecnmical way. THERMOcmpact prvides central heating and dmestic ht water where a separate indirect ht water cylinder is als incrparated t the system. f, after reading these instructins, yu have any questins n the peratin f the biler, please cntact either yur installer r Vaillant Technical Department. The benchmark lgbk shuld be cmpleted by the installer and/r the cmmissining engineer and handed t the user. All ORG registered installers carry a ORG D card, and have a registratin number. Bth shuld be recrded in yur Benchmark Lg Bk. Yu can check yur installer by calling ORG direct n Key t symbls mprtant Nte This symbl is used t indicate imprtant instructins. This symbl is used t indicate a required step. Liability We can accept n liability whatsever fr damage r injury resulting frm failure t bserve these instructins. 3
4 GENERAL NFORMATON Specified use Vaillant TURBOmax Plus and THERMOcmpact bilers are made t fulfil the latest technical specificatins and fficial safety regulatins. These appliances are designed as bilers fr use in central heating and ht water supply systems. THERMOcmpact bilers nly supply dmestic ht water where a separate indirect ht water cylinder is als incrparated t the system. f the appliances are used fr purpses ther than r in excess f these specificatins, this shall be classed as incrrect peratin, and neither the manufacturer nr supplier will accept any liability fr resulting damage r injury. Use f this type is entirely at the wner s risk. The term specified use als cvers bservance f the perating and installatin instructins, alng with adherence t the servicing schedules. E designatin The purpse f E designatin is t certify that the biler cmplies with the requirements f the directives cvering gasfired appliances (uncil directive 9/396/EE) and electrmagnetic cmpatibility (uncil directive 89/336/EE). These appliances als cmply with the requirements f the directive n perating efficiency (uncil directive 92/42/EE). 4
5 SAFETY Safety instructins Fllw the safety instructins! Setup and adjustments nstallatin and adjustment f the biler as well as service maintenance and repair f the biler may nly be carried ut by a cmpetent persn in accrdance with the Gas Safety (nstallatin and Use) Regulatins 998. (n the U.K. ORG Registered installers undertake the wrk t a safe and satisfactry standard). f the biler is installed in a cmpartment d nt bstruct any purpse prvided ventilatin penings, and d nt use the cmpartment fr strage purpses. Fig. S. Eur B/S 2/_GB Gas smell f yu smell gas r suspect a gas leak: - Turn ff the biler. - D nt switch any electrical switches in the hazardus area ON r OFF. - D nt smke in the hazardus area. - Turn ff the gas supply at the gas meter. - Ventilate the rm. - nsult yur gas supplier, service agent r ther cmpetent persn. Mdificatins in and arund the biler N mdificatins may be made t the fllwing items: - The biler. - The gas, water and electrical supply. - The flue system. - The safety valve fr the heating water. - Any structural changes arund the appliance that culd affect the peratinal safety f the biler. 5
6 SAFETY Safety instructins Explsive and flammable materials D nt use r stre any explsive r highly flammable materials (e.g. gasline, paper r paint) near t the appliance. nspectin The biler shuld be serviced annually. We recmmend that yu sign a service agreement with yur service agent r Vaillant Ltd. 6
7 FATORY GUARANTEE Tw year guarantee! Yur guarantee Vaillant undertakes t rectify any manufacturing defect that ccurs within twenty fur mnths f the installatin date. Registering with us Registratin is simple. Just cmplete the Guarantee Registratin ard and return t Vaillant within 3 days f installatin. Yur details will then be autmatically registered within the Vaillant scheme. Nte: N receipt will be issued. Fig. W. Eur B/S 22/_GB mmediate help f yur Vaillant biler develps a fault yur first actin shuld be t cntact yur installer, as his prfessinal assessment is needed under the terms f ur Guarantee. f yu are unable t cntact yur installer, phne Vaillant Service Slutins:
8 OPERATON 9 Fig. B.a: Operating elements TURBOmax Plus VR-V Eur B/S 73/ Overview TURBOmax Plus Operating cntrls Fr access t the cntrls press the upper middle f the lwer frnt panel and drp it dwn. The fllwing can be seen: Maximum radiatr temperature cntrl (page 3) 2 The + and - buttns fr the display panel 3 Main ON/OFF cntrl (pages and 5) 4 Built in cntrl/timer mdule (if fitted) 5 The i infrmatin buttn 6 Biler display 7 ndicatr lights t display the current perating mde 8 Reset buttn: (see page 4) 9 Maximum ht water temperature cntrl and warmstart ON/OFF cntrl (page ) Pressure gauge displaying the pressure in the heating system 8 A THERMOcmpact Fig. B.b: Operating elements THERMOcmpact VR-V Eur B/S_V_86/GB THERMOcmpact Yu can identify a THERMOcmpact biler by the sticker which is situated at the tp left hand side f the cntrl panel (see A, Fig. b) Operating cntrls Fr access t the cntrls press the upper middle f the lwer frnt panel and drp it dwn. The fllwing can be seen: Maximum radiatr temperature cntrl (page 3) 2 The + and - buttns fr the display panel 3 Main ON/OFF cntrl (pages and 6) 4 Built in cntrl/timer mdule (if fitted) 5 The i infrmatin buttn 6 Biler display 7 ndicatr lights t display the current perating mde 8 Reset buttn: (see page 4) 9 Pressure gauge displaying the pressure in the heating system
9 OPERATON ndicatr lights/biler display TURBOmax Plus and THERMOcmpact bilers have an advanced multifunctin biler display (). When the main ON/OFF cntrl is in the ON psitin the display will nrmally shw the temperature f water in the biler circuit (45 in the example), which cnfirms that the biler is functining crrectly. Fig. B.2: LED displays VR-V picture shws a TURBOmax Plus biler Eur B/S 74/ n the unlikely event f a fault develping which prevents the biler frm perating, the display may shw a fault cde (page 4). 2 Red indicatr lluminated = Biler has lcked ut 3 Yellw indicatr lluminated = Main burner ignited 4 TURBOmax Plus Green warmstart indicatr (3) lluminated = Warmstart switched ON Nt illuminated = Warmstart is switched OFF and there is n demand fr ht water Flashing = There is either a demand fr ht water r warmstart 4 THERMOcmpact Green indicatr (3) is illuminated but has n functin. nitial checks befre turning ON Open the service valves Fig. B.3: Opening service valves Eur B/S 9/GB Ensure the cld water service valve is pen. This can be checked by pening a ht water tap and ensuring water flws. Ensure that the service valves in the heating flw and return (2 and ) and the gas service valve (3) are pen. The flw, return and gas service valves are pen when the line marking has the same directin as the pipe. The pressure relief valve (4) is prvided fr safety reasns and must nt be interfered with. Nte: A bttm cver is fitted t the appliance. The service valves can be seen thrugh the cver. 9
10 OPERATON heck the water cntents heck the water cntents f the system n the pressure gauge (). The needle n the pressure gauge shuld be within the green band (between and.5 bar). f the needle displays a value belw.8 bar when the appliance is cld, fllw the instructins left by yur installer t refill the system. Alternatively, yur installer shuld be called t refill the system. Dmestic ht water peratin (TURBOmax Plus nly) VR-V The biler shuld nly be used when the heating system cntains water. Use f the biler withut water may cause damage t the biler r its cmpnents. Fig. B.4: hecking the water level 3 Eur B/S 76/ Setting the maximum dmestic ht water temperature cntrl Turn the main switch (2) t the l psitin. The display will shw the biler flw temperature which indicates electrical pwer t the biler. The dmestic ht water temperature can be adjusted using the ht water temperature cntrl (3). Turn the cntrl clckwise t increase the temperature and anti-clckwise t decrease the temperature. As a guide fr nrmal circumstances set the knb t the ne clck psitin. Nte: This cntrl adjusts the maximum dmestic ht water temperature. f adjusting the cntrl upwards appears t have n effect n the temperature, then the biler is already perating at full utput fr the selected flw rate. VR-V Fig. B.5: Dmestic ht water supply 2 Eur B/S 77/ f yu live in a hard water area please d nt set the cntrl knb abve the mid (2 clck) psitin t prevent excessiv scale frmatin (fig. B.5).
11 OPERATON a Fig. B.6: Switching the warm start n and ff b b a Eur B/S 78/ Warmstart peratin (TURBOmax Plus nly) The warmstart facility prvides instantaneus delivery f dmestic ht water frm the TURBOmax Plus biler. When the warmstart system is switched ON the biler will autmatically light peridically t maintain the internal temperature f the biler at apprximately 4. When the warmstart system is switched OFF a shrt delay may be experienced in btaining ht water at the tap. The warmstart system is activated by turning the ht water temperature cntrl knb () all the way t the very right fr a shrt time. The green indicatr light will nw illuminate. Reset the ht water temperature cntrl knb t the desired setting. The biler will nw prvide instantaneus delivery f ht water directly when a ht water tap is turned ON. The warm start system is switched OFF by turning the ht water temperature cntrl knb () all the way t the very left fr a shrt time. The green indicatr light is NOT illuminated. Reset the ht water temperature cntrl knb t the desired setting. Nte: rrespective f whether the warmstart facility is switched ON r OFF, the biler will autmatically perate t prvide ht water whenever a ht water tap is pened. TURBOmax Plus
12 OPERATON TURBOmax Plus Obtaining ht water (TURBOmax Plus nly) On pening a ht water tap () at a supply pint (basin, shwer, bath, etc.) the TURBOmax PLus biler will autmatically perate t deliver ht water. On clsing the tap the biler switches OFF (r cntinues t perate fr central heating if required). The pump and fan will cntinue t perate fr a shrt perid. Fig. B.7: Drawing ff ht water Eur B/S 79/ 2
13 OPERATON Heating peratin 2 Setting the maximum radiatr temperature cntrl Turn the main switch () t the l psitin. Set the maximum radiatr temperature cntrl t the desired setting using the cntrl knb (2). We recmmend the fllwing settings: - Left setting during spring and autumn, - Middle setting during mild winter, - Right setting during cld winter. Fig. B.8: Setting the flw temperature Fig. B.9: Setting the external cntrller 3 4 VR-V Eur B/S 8/ Eur B/S 4/ Setting the external cntrls Set the rm thermstat (3) and/r the thermstatic radiatr valves (4) accrding t the instructins supplied with the cntrl(s). HNT! Vaillant ffer rm thermstat/ time cntrl accessries which give accurate and ecnmic rm temperature cntrl as well as imprved cmfrt. Ask yur installer! The biler will nw perate autmatically t prvide central heating fr the cnditins selected n the external cntrls (TURBOmax Plus will als prvide dmestic ht water n demand). Whilst the biler is perating, the biler display (, fig. B.2) indicates the temperature f the water within the biler circuit. After the biler stps perating the pump and fan will cntinue t perate fr a shrt perid t fully disperse the heat frm the biler. Nte: The biler incrprates an anticycling ecnmiser cntrl t prevent energy wasteful ON and OFF peratin f the biler fr shrt perids when in the central heating mde. When turning the rm thermstat t a higher setting there may therefre be a shrt delay befre the biler perates. 3
14 OPERATON VR-V Resetting the appliance When a ht water tap (TURBOmax Plus nly) r the central heating system requires heat, the biler autmatically ignites and starts t perate. f the autmatic ignitin is nt successful within secnds, then the biler des nt g int peratin and switches t Lck ut. This is indicated visually by the red indicatr light () and the displaying f fault cde F.28 r F.29 (flame extinguished during peratin). A new attempt t ignite the flame can then nly be perfrmed after pressing the Reset buttn. Press the Reset buttn (2) and hld fr apprx. secnd. Fig. B.: Reset Eur B/S 82/ f the biler still shuts ff after a third attempt, then please cnsult yur installer r Vaillant Service Slutins. The biler als switches t Fault when there is nt enugh water in the system. This fault is indicated by fault cde F 22. The biler can nly be placed back in peratin after the heating system has been prperly refilled with water (see page ). max. 3 x STOP 2 n the unlikely event f any ther fault develping, which prevents the biler frm perating, the display will als shw ther fault cdes. f a fault cde is displayed please cntact yur installer r Vaillant Service Slutins. Nte: f cntacting Vaillant Service Slutins please remember t qute the fault cde, as this will help t pinpint the fault. VR-V Fig. B.: Reset Eur B/S 83/ 4
15 OPERATON Turning the biler OFF (TURBOmax Plus nly) T turn OFF the central heating nly (Summer mde) Turn the maximum radiatr temperature cntrl knb used t cntrl the heating supply temperature () all the way t the left. HNT! Yu can switch ff the heating peratin in summer, fr example, but the biler will cntinue t prvide dmestic ht water whenever a ht water tap is pened. TURBOmax Plus VR-V Fig. B.2: Setting the summer perating mde Eur B/S 23/ T turn OFF central heating and ht water fr shrt perids f time 2 Turn the main ON/OFF cntrl (2) t the psitin. f yu want t turn the TURBOmax Plus biler OFF fr a lnger perid f time (e.g. hlidays), and there is n danger f frst, then yu shuld als turn ff the gas supply, the cld water service valve (see page 9) and the electrical supply. Please nte the frst prtectin hints in this regard (page 7). VR-V Fig. B.3: Shutting dwn the unit cmpletely Eur B/S 24/ 5
16 OPERATON Turning the biler OFF (THERMOcmpact nly) T turn OFF the central heating Turn the maximum radiatr temperature cntrl knb used t cntrl the heating supply temperature () all the way t the left. THERMOcmpact THERMOcmpact VR-V HNT! D nt turn the THERMOcmpact biler OFF if a ht water cylinder is als incrprated in the system unless there is n demand fr dmestic ht water. Fig. B.4: Setting the summer perating mde Eur B/S_V_87/ T turn biler OFF fr shrt perids f time Turn the main ON/OFF cntrl (2) t the psitin. 2 D nt turn the THERMOcmpact biler OFF if a ht water cylinder is als incrprated in the system unless there is n demand fr dmestic ht water. THERMOcmpact VR-V Fig. B.5: Shutting dwn the unit cmpletely Eur B/S_V_88/ 6
17 OPERATON are and maintenance lean the uter casing f yur biler with a damp clth and a little sap. D nt use abrasive r slvent cleaning agents that may damage the case r the plastic fittings. The appliance shuld be serviced at least nce per year. T ensure regular servicing, it is strngly recmmended that arrangements are made with yur service agent r Vaillant Ltd. Fr further details please cntact Vaillant Service Slutins: ( ). Frst prtectin Yur biler is equipped with a frst prtectin functin: f the heating water temperature drps belw 5 when the main switch is ON, then the biler ges int peratin and heats the biler circuit t apprx. 3. t cannt be guaranteed that water will circulate thrughut the entire heating system. f the biler is nt perated fr several hurs during very cld weather there is therefre the pssibility f the system freezing. Please ensure that if yu are absent during a perid f frst the central heating remains in peratin and all rms are kept abve freezing pint. t must be remembered, hwever, that the biler will be autmatically switched ff by the built in mnitring devices if certain faults ccur, e.g. interruptin in the gas r electricity supply r faults in the flue gas system. T vercme this pssibility yu can drain bth the central heating system and biler. Frst prtectin and mnitring devices can nly functin when the main switch f the unit is set t the psitin and the biler is cnnected t the electrical supply. Trubleshting n the unlikely event that a prblem ccurs with the peratin f the TURBOmax Plus r THERMOcmpact biler, the fllwing pints shuld be checked:. Biler fails t perate: s the gas supply turned n? (see page 9) s the water supply turned n? (see page 9) s there enugh water in the heating system? (see page ) s the electrical supply switched ON? s the main ON/OFF cntrl in the ON psitin? (switch psitin ) (see page ) s the burner lck ut indicatr light illuminated? (see page 4) 2. Ht water perates but n central heating (TURBOmax Plus nly) s the heating turned ON? (see page 3). Are all external heating cntrls ON? (see page 3) f yur biler still des nt perate then please cnsult yur installer r Vaillant Service Slutins ( ). 7
18 OPERATON 2 Status display (Fr maintenance and service wrk perfrmed by yur installer r service agent) The status displays are activated by pressing the i buttn (). The current status cde, e.g. S.34 fr the frst prtectin mde, is shwn n the display (2). Pressing the i buttn again will switch yu back t the nrmal mde. The + and - buttns will nly be used by yur installer r service agent during service and maintenance wrk. VR-V Fig. B.6: Status displays Eur B/S 8/ Display S.* S.* S.3* S.4* S.5* S.7* S.8* S.** S.4** S.34* Meaning N heating required Fan running gnitin sequence Burner ignited Fan and water pump ver run Water pump ver run Anti cycling mde (after heating peratin) Ht water demand Burner ignited Frst prtectin mde Table B.: Status displays (A cmplete verview f the status cdes can be fund in the installatin instructins). * Heating peratin ** Ht water peratin (TURBOmax Plus nly) 8
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20 Head Office Vaillant Ltd., Vaillant Huse, Medway ity Estate, Trident lse, Rchester, Kent ME2 4EZ Service Slutins Technical Advice GB 3/2 Mü Printed n % recycled paper Subject t alteratin
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