M i l l i n g O p e r a t i o n s I ( 1 1 C )
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1 M i l l i n g O p e r a t i o n s I ( 1 1 C ) 30S/30E/30M A Machining Technology Course
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3 : M i l l i n g O p e r a t i o n s I ( 1 1 C ) 3 0 S / 3 0 E / 3 0 M Course Description Students develop skills and knowledge necessary to select, operate, and maintain tools, as well as perform calculations, interpret engineering drawings, work set-up, and machine material in a safe, efficient, and responsible manner through the application of practical projects related to the milling machine. Presented as a precision machining tool, emphasis is placed upon the set-up and machining of flat features and angles to precise measurements using appropriate tools, speeds, and feed rates. Use of various work-holding devices and accessories are put into practice to complete common milling operations. Development of machining technique and consistency is reinforced through the close observation of the milling process. Opportunity may also be taken to introduce CNC milling machines. Goal 1: Describe and apply appropriate health and safety practices as they relate to the maintenance of a safe workplace. GLO 1.1: Create and maintain a safe working environment in machining technology. SLO 11C SLO 11C SLO 11C SLO 11C SLO 11C SLO 11C SLO 11C SLO 11C SLO 11C SLO 11C SLO 11C Identify safety and health requirements. (A1.1) Identify personal protective equipment (PPE) and PPE procedures. (A1.2) Identify appropriate safety procedures for working with electricity. (A1.3) Identify appropriate safety procedures to reduce fire hazards. (A1.4) Identify ergonomically correct procedures to avoid injury (e.g., stress, strain). (A1.5) Identify hazard recognition and control. (A1.6) Describe the hazards of confined-space entry. (A1.7) Identify first aid/cardiopulmonary resuscitation (CPR). (A1.8) Identify safety requirements as they apply to the WHMIS. (A1.9) Describe the identification and control of specified hazards. (A1.10) Identify types of personal protective equipment (PPE), and describe their applications. (A2.1) 8854: Milling Operations I 3
4 SLO 11C SLO 11C SLO 11C SLO 11C SLO 11C SLO 11C SLO 11C SLO 11C SLO 11C SLO 11C SLO 11C SLO 11C SLO 11C SLO 11C SLO 11C SLO 11C SLO 11C SLO 11C SLO 11C SLO 11C Describe the procedures used to care for and maintain PPE. (A2.2) Identify types of fire extinguishing equipment, and describe their applications and procedures for use. (A2.3) Identify workplace hazards, and describe safe work practices and equipment. (A2.4) Identify and interpret workplace safety and health regulations. (A2.4) Identify hazards, and describe safe work practices pertaining to fluids and coolants. (A8.2) Identify hazards, and describe safe work practices pertaining to hand and power tools. (B1.1) Demonstrate understanding and adherence to safe work procedures/job hazards analysis documents for each piece of equipment, tool, and consumable that they use. Demonstrate understanding and adherence to safe practices and procedures for facilities, processes, tools, and equipment found in machining technology. Discuss worker s responsibility to refuse unsafe work. Demonstrate use of personal protective equipment (PPE) and adherence to PPE procedures used in machining technology. Demonstrate the safe use of compressed air. Practise appropriate cleaning and maintenance of the machining technology area and equipment for the promotion of a safe work/learning environment. Practise appropriate safe behaviour to ensure personal safety, as well as the safety of others. Demonstrate an understanding of the machinist s responsibility to maintain and clean equipment and tools. Develop appropriate safety habits. Demonstrate a safe, clean, organized, and uncluttered work area. Explain the purpose/importance and use of accident report forms. Identify hazards, and describe safe work practices pertaining to being present in a machine shop. Identify machine-shop-related safety concerns. Practise safe set-up/operation of tools used : Exploration of Heavy Duty Equipment Technology (9)
5 GLO 1.2: Demonstrate knowledge of the Trade Safety Awareness Manual. ( No applicable SLOs. Goal 2: Understand terminology, abbreviations, symbols, and acronyms related to machining technology. GLO 2.1: Understand terminology, abbreviations, symbols, and acronyms related to machining technology. SLO 11C SLO 11C SLO 11C SLO 11C Describe metallurgical terminology, abbreviations, symbols, and acronyms. Identify terminology, abbreviations, symbols, and acronyms associated with milling machines. Identify terminology, abbreviations, symbols, and acronyms associated with engineering drawings. Define tolerance as it pertains to machining. Goal 3: Understand technical drawings. GLO 3.1: Understand technical drawings. SLO 11C SLO 11C SLO 11C SLO 11C Produce basic paper-and-pencil sketch of project. Interpret and extract information from drawings. (A6.3) Identify industry methods of showing dimensions and tolerances. Identify the principles of orthographic projection. Goal 4: Demonstrate layout and planning. GLO 4.1: Demonstrate planning and layout procedures. SLO 11C SLO 11C SLO 11C SLO 11C SLO 11C SLO 11C Calculate layout dimensions and reference points. (C3.4) Identify methods used to mark work pieces for identification, and describe their associated procedures. (C3.7) Use planning worksheets for projects. Identify and use tools required to perform basic layout on milling projects. Perform basic layout. (C3.9) Use bevel protractor. 8854: Milling Operations I 5
6 Goal 5: Use measurement and quality control tools. GLO 5.1: Use measurement and quality control tools. SLO 11C SLO 11C SLO 11C SLO 11C Describe the procedures used to inspect, maintain, and store basic precision measuring instruments. (C1.6) Describe digital read-out (DRO). Measure using Vernier caliper to three decimal places. Measure lengths. Goal 6: Identify basic elements of metallurgy. GLO 6.1: Identify basic elements of metallurgy. SLO 11C SLO 11C SLO 11C SLO 11C Describe metallurgical processes. Identify ferrous and nonferrous metals. Identify the process of steel manufacturing. Identify hardness testing of metals. Goal 7: Understand tools, equipment, and accessories. GLO 7.1: Identify tools, equipment, accessories, and work-holding devices. SLO 11C SLO 11C SLO 11C SLO 11C SLO 11C SLO 11C Identify types of milling machines, and describe their applications. (E1.3) Identify the components and controls of milling machines, and describe their purpose and operation. (E1.4) Identify types of milling machine accessories and attachments, and describe their applications and maintenance. (E1.5) No applicable SLO. No applicable SLO. No applicable SLO. GLO 7.2: Use tools, equipment, accessories, and work-holding devices. SLO 11C SLO 11C SLO 11C Describe climb milling and conventional milling. (E1.10) Perform procedures used to handle, store, and dispose of fluids and coolants. (A8.9) Perform dialing in a vise parallel to table travel with a dial indicator : Exploration of Heavy Duty Equipment Technology (9)
7 SLO 11C SLO 11C SLO 11C SLO 11C SLO 11C SLO 11C SLO 11C SLO 11C SLO 11C SLO 11C SLO 11C SLO 11C Mill a flat surface. Mill surfaces parallel and perpendicular. Use parallels in setup. Use two flute and four flute end mills. Use an edge finder. Use the paper shim method for finding edge. Use milling machine vise as work-holding device. Use a form milling cutter. Use a slitting saw cutter. No applicable SLO. Identify potential set-up problems, and describe their causes and remedies as they pertain to milling machines. Identify techniques used to troubleshoot milling machine operations, and describe their associated procedures. GLO 7.3: Identify techniques used to troubleshoot and predict potential problems. SLO 11C SLO 11C Identify potential set-up problems, and describe their causes and remedies as they pertain to milling machines. Identify techniques used to troubleshoot milling machine operations, and describe their associated procedures. Goal 8: Describe and demonstrate the transferable cross-curricular knowledge and skills as they pertain to machining technology. GLO 8.1: Apply mathematical knowledge and skills related to machining technology. SLO 11C SLO 11C SLO 11C SLO 11C SLO 11C SLO 11C SLO 11C Solve problems involving fractions and decimals. Solve problems involving metric and imperial measure. Solve problems involving length, perimeter, circumference, volume, area, mass, angles, ratio, and percentage. Convert between imperial and metric measurements. Use formulas to accurately calculate data for use in machining operations. Accurately calculate and measure parts and angles. Perform mathematical calculations, conversions, and measurements, as required for the project. 8854: Milling Operations I 7
8 SLO 11C SLO 11C SLO 11C SLO 11C SLO 11C SLO 11C Describe the considerations to determine speed, feed, and depth of cut for milling operations. Accurately calculate feed rate for milling operations. Calculate angles for compound rest setting. Calculate angles for milling vise setting. Use charts and reference books to determine tap drill sizes. Use charts and reference books to determine conversions among metric, fractional, and decimal units of measurement : Exploration of Heavy Duty Equipment Technology (9)
9 Goal 9: Demonstrate an awareness of education and career opportunities in machining technology and associated occupations. GLO 9.1: Describe education and career opportunities in machining technology SLO 11C SLO 11C Describe the Manitoba Machinist Apprenticeship Program. (A3.2) Research educational opportunities for machiningrelated fields. Goal 10: Describe the history, technological progression, and emerging trends in machining technology. GLO 10.1: Describe the history, technological progression, and emerging trends in machining technology. SLO 11C Identify lean manufacturing. Goal 11: Demonstrate employability skills related to machining technology. GLO 11.1: Demonstrate employability skills related to machining technology. SLO 11C SLO 11C SLO 11C SLO 11C SLO 11C SLO 11C SLO 11C SLO 11C SLO 11C SLO 11C Demonstrate regular attendance and punctuality. Demonstrate accountability by taking responsibility for their actions. Demonstrate adaptability and effort. Demonstrate the ability to accept and follow directions and listen to feedback. Demonstrate the ability to stay on task and make effective use of time in class and shop environments. Demonstrate the ability to communicate respectfully and effectively. Demonstrate being responsible to oneself and to the facility. Demonstrate behaviour appropriate to the workplace. Demonstrate neat personal appearance and proper hygiene. Prepare/revise a personal resumé specific to an application to an employer of machinists. 8854: Milling Operations I 9
10 Goal 12: Demonstrate awareness of the ethical and legal standards as they pertain to machining technology. GLO 12.1: Demonstrate awareness of the ethical and legal standards as they pertain to machining technology. SLO 11C SLO 11C Discuss ethical and legal standards. No applicable SLO. Goal 13: Demonstrate awareness of sustainability as it pertains to machining technology. GLO 13.1: Demonstrate awareness of human sustainability on machinists. SLO 11C Identify sustainable factors that influence health and lifelong well-being for a machinist. GLO 13.2: Describe machining technology s sustainability practices and impact on the environment. SLO 11C SLO 11C Discuss and demonstrate appropriate recycling, reduction of waste, and reusing of materials as they pertain to the machining industry. Discuss and demonstrate the appropriate disposal of coolants, oils, and non-recyclable waste. GLO 13.3: Demonstrate awareness of the business sustainability of a machining technology facility. SLO 11C Discuss the influence of machining on the local economy : Exploration of Heavy Duty Equipment Technology (9)
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