BAS-311E,311EL BAS-326E,326EL

Transcription

1 BAS-3E,3EL BAS-36E,36EL SERVICE MANUAL Plas ad his manual bfo making any adjusmns. PROGRAMMABLE ELECTRONIC PATTERN SEWER WITH CYLINDER BED

2 This svic manual is inndd fo BAS-3E, 3EL and 36E; b su o ad h BAS-3E, 3EL, and 36E, 36EL insucion manuals bfo his manual. Cafully ad h SAFETY INSTRUCTIONS blo and h hol of his manual o undsand his poduc bfo you sa mainnanc. As a sul of sach and impovmns gading his poduc, som dails of his manual may no b h sam as hos fo h poduc you puchasd. If you hav any usions gading his poduc, plas conac a Boh dal. SAFETY INSTRUCTIONS z Safy indicaions and hi manings This insucion manual and h indicaions and symbols ha a usd on h machin islf a povidd in od o nsu saf opaion of his machin and o pvn accidns and injuy o youslf o oh popl. Th manings of hs indicaions and symbols a givn blo. Indicaions DANGER CAUTION Th insucions hich follo his m indica siuaions h failu o follo h insucions ill almos cainly sul in dah o sv injuy. Th insucions hich follo his m indica siuaions h failu o follo h insucions could caus injuy hn using h machin o physical damag o uipmn and suoundings. Symbols... This symbol ( ) indicas somhing ha you should b caful of. Th picu insid h iangl indicas h nau of h cauion ha mus b akn. (Fo xampl, h symbol a lf mans "ba of injuy".)... This symbol ( ) indicas somhing ha you mus no do.... This symbol ( ) indicas somhing ha you mus do. Th picu insid h cicl indicas h nau of h hing ha mus b don. (Fo xampl, h symbol a lf mans "you mus mak h gound conncion".) BAS-3E.3EL.36E.36EL i

3 x Nos on safy DANGER Wai a las 5 minus af uning off h po sich and disconncing h po cod fom h all oul bfo opning h fac pla of h conol box. Touching aas h high volags a psn can sul in sv injuy. CAUTION Insallaion Machin insallaion should only b caid ou by a ualifid chnician. Conac you Boh dal o a ualifid lcician fo any lcical ok ha may nd o b don. Th sing machin ighs mo han BAS-3E60kg,BAS-3EL 36E 36EL65kg. Th insallaion should b caid ou by o o mo popl. Do no connc h po cod unil insallaion is compl, ohis h machin may opa if h sa sich is pssd by misak, hich could sul in injuy. B su o connc h gound. If h gound conncion is no scu, you un a high isk of civing a sious lcic shock, and poblms ih coc opaion may also occu. B su o a pociv goggls and glovs hn handling h lubicaing oil and gas, so ha hy do no g ino you ys o ono you skin, ohis inflammaion can sul. Fuhmo, do no dink h oil o a h gas und any cicumsancs, as hy can caus vomiing and diahoa. Kp h oil ou of h ach of childn. Avoid sing up h sing machin na soucs of song lcical nois such as high-funcy lding uipmn. If his pcauion is no akn, incoc machin opaion may Hav o popl psn o hold h machin had ih boh hi hands hn iling i back o uning i o is oiginal posiion. Sing This sing machin should only b usd by opaos ho hav civd h nccssay aining in saf us bfohand. Th sing machin should no b usd fo any applicaions oh han sing. Aach all safy dvics bfo using h sing machin. If h machin is usd ihou hs dvics aachd, injuy may sul. Tun off h po sich a h folloing ims, ohis h machin may opa if h sa sich is pssd by misak, hich could sul in injuy. Whn no using h machin Whn laving h machin unandd Do no ouch any of h moving pas o pss any objcs agains h machin hil sing, as his may sul in psonal injuy o damag o h machin. If an o occus in machin opaion, o if abnomal noiss o smlls a noicd, immdialy un off h po sich. Thn conac you nas Boh dal o a ualifid chnician. If h machin dvlops a poblm, conac you nas Boh dal o a ualifid chnician. If using a ok abl hich has cass, h cass chould b scud in such a ay so ha hy canno mov. ii BAS-3E.3EL.36E.36EL

4 CAUTION Claning Tun off h po sich bfo saing any claning ok, ohis h machin may opa if h sa sich is pssd by misak, hich could sul in injuy. B su o a pociv goggls and glovs hn handling h lubicaing oil and gas, so ha hy do no g ino you ys o ono you skin ohis inflammaion can sul. Fuhmo, do no dink h oil o a h gas und any cicumsancs, as hy can caus vomiing and diahoa. Kp h oil ou of h ach of childn. Mainnanc and inspcion Mainnanc and inspcion of h sing machin should only b caid ou by a ualifid chnician. Ask you Boh dal o a ualifid lcician o cay ou any mainnanc and inspcion of h lcical sysm. Tun off h po sich and disconnc h po cod fom h all oul a h folloing ims, ohis h machin may opa if h sa sich is pssd by misak, hich could sul in injuy. Whn caying ou inspcion, adjusmn and mainnanc Whn placing consumabl pas such as h oay hook and knif Disconnc h ai hoss fom h ai supply and ai fo h ndl on h pssu gaug o dop o "0" bfo caying ou inspcion, adjusmn and pai of any pas hich us h pnumaic uipmn. If h po sich and ai nd o b lf on hn caying ou som adjusmn, b xmly caful o obsv all safy pcauions. Us only h pop placmn pas as spcifid by Boh. If any safy dvics hav bn movd, b absoluly su o -insall hm o hi oiginal posiions and chck ha hy opa cocly bfo using h machin. Any poblms in machin opaion hich sul fom unauhoizd modificaions o h machin ill no b covd by h aany. Hav o popl psn o hold h machin had ih boh hi hands hn iling i back o uning i o is oiginal posiion. BAS-3E.3EL.36E.36EL iii

5 c Waning labls Th folloing aning labls appa on h sing machin. Plas follo h insucions on h labls a all ims hn using h machin. If h labls hav bn movd o a difficul o ad, plas conac you nas Boh dal. Moving pas may caus injuy. Opa ih safy dvics. Tun off main sich bfo hading, changing bobbin and ndl, claning c. Safy dvics: Thad ak-up cov, Ey guad, Bl cov, Fing guad, c. Hazadous volag ill caus injuy. Tun off main sich and ai 5 minus bfo opning his cov. Hochspannung vlzungsgfah! Bi schaln si dn haupschal aus und an si 5 minun, bvo si dis abdckung öffnn. Un volag non adapé povou ds blssus. Eindl'inupu and 5 minus avand' ouvi l capo Un volaj inadcuado pud povoca las hidas. Apaga l inupo pincipal y spa 5 minuos ans d abi sa cubia. [BAS-3E] Bl cov Thad ak-up cov Ey guad Fing guad iv BAS-3E.3EL.36E.36EL

6 Explanaion of modls This manual xplains h modls BAS-3E (Solnoid yp, Pnvmaic yp), 3EL (Pnvmaic yp), 36E, 36EL (Pnvmaic yp) Explanaion fo individual modl is povidd by idnifying h modl nam. Chck h modl bfo using h machin. INDEX Chap. Mchanical dscipion.... Ndl ba, had ak-up, lo shaf and shul hook mchanism.... Wok clamp lifing mchanism ()() Fd mchanism (X axis) Pss foo mchanism ()() Thad imm mchanism Thad nipp ()() hn pss foo iss Thad ip () ()... 0 Chap. Disassmbly.... Covs ()()(3).... Fd mchanism Pss foo mchanism Ndl ba mchanism Upp shaf mchanism Fd mchanism (Y axis)()()(3) Fd mchanism (X axis)()() Lo shaf mchanism Wok clamp lif (Solnoid yp) Thad nipp mchanism Thad imm mchanism... 5 Chap 3. Assmbly Thad imm mchanism () Thad nipp mchanism... 7 BAS-3E.3EL.36E.36EL

7 3. Wok clamp lif mchanism Fd mchanism (X axis) Fd mchanism (Y axis) Upp shaf mchanism Ndl ba mchanism Pss foo mchanism Lo shaf mchanism () Lo shaf (Roay hook) () Thad imm mchanism Fd guid mchanism (Hom posiion adjusmn: X ) Covs Chap 4. Adjusmns Adjusing h ndl ba high adjusmn Adjusing h ndl ba lif amoun Adjusing h ndl claanc Adjusing h div ndl guad Adjusing h shul ac had guid Adjusing h o-sp ok clamp lif amoun Adjusing h movabl knif Adjusing h los poin of h pss foo Changing h pss foo lif Wip adjusmn Adjusing h hom posiion Adjusing h nsion of h iming bl Adjusing backlashs Adjusing h diving lv sopp posiion Adjusing h had imm diving lv posiion Wok clamp lif componns fo manual opaion (Solnoid yp) Adjusing h pss foo high Adjusing h ndl up sp posiion BAS-3E.3EL.36E.36EL

8 Chap 5. Ho o mak up h ok clamp Ho o mak up clamping yp ok clamp Ho o mak up cass yp ok clamp... 7 Chap 6. Po supply and lcical pas adjusmn Pcauions a h im of adjusmn Componns insid h conol box Fus xplanaion Conncos DIP sichs Changing spcial funcions using h mmoy sichs Chcking h inpu snso and DIP sich inpu Chcking h inpu volag Claing all mmoy sings Confiming sofa vsion Eo cods Chap 7. Toubl shooing Flocha Poblm soluion and masus... 0 Chap 8.. Gaug pas lis accoding o subclasss... Chap 9. Gaug pas lis... 3 Chap 0. Opion pas... 3 Conol Block diagam BAS-3E.3EL.36E.36EL

9 Chap. Mchanical dscipion Chap. Mchanical dscipion. Ndl ba, had ak-up, lo shaf and shul hook mchanism i!0 o y u!!3!. Whn h machin pully oas in h dicion of h ao, h upp shaf oas, hn i oas h had ak-up cank.. Th ndl ba cank, aachd o h had ak-up cank, movs h had ak-up lv. 3. Th ndl ba u aachd o h ndl ba clamp y is movd up and don. 4. Whn h machin pully oas in h dicion of h ao, h cank od i aachd o h upp shaf movs up and don. 5. Th cank od i oscillas h aachd ock ga o. 6. Th ock ga o oscillas h lo shaf! hough h lo shaf ga!0. Th lo shaf! oscillas h aachd div! and inn oay hook!3 in h shul hook mchanism. BAS-3E.3EL.36E.36EL

10 Chap. Mchanical dscipion. Wok clamp lifing mchanism () (Solnoid yp), 3E y u. Whn h pss signal is on, h pss solnoid opas.. Th plung opas in h dicion of h ao and movs link (B) hough link (C) and link shaf (A). 3. Link (B) psss don h pss pla u hough h link shaf (C) y. i! o!6!0!!4!3!5!7 4. Whn h ok clamp pla opas, h slid i and h slid suppo o a pssd don. Whn hy a pssd, ok clamp lif lv R.! is aisd hough h slid suppo shaf!0. 5. Th sping!, h ok clamp am lv (RR)!3 and (F)!4 hich a linkd o pss ba lif lv (R)! opa in h dicion of h ao. 6. Wok clamp (UN)!5 and pss foo (L)!6 (R)!7 a pssd don hough ok clamp lv (F)!4. BAS-3E.3EL.36E.36EL

11 Chap. Mchanical dscipion Wok clamp lifing mchanism () 3E, 3EL (Pnumaicyp). Whn h ai cylind opas in h dicion of h ao, ok clamp am lvs R and F also opa in h dicion of h ao.. Wok clamp SE is movd vically via ok clamp am lv F. Wok clamp lifing mchanism 36E. Whn h ai cylind opas in h dicion of h ao, ok clamp lif lv D and lv U also opa in h dicion of h ao.. Wok clamp SE is movd vically via kn lif lifing lv U. BAS-3E.3EL.36E.36EL 3

12 Chap. Mchanical dscipion 3. Fd mchanism (X axis) 3E, 3EL, 36E, 36EL u i y o. Whn X-iming pully A36 aachd o h X-puls moo movs, is moion is ansmid o X-iming pully B3 via X-iming bl A3.. Whn X-iming pully B3 movs, iming pully A y linkd o h X-iming pully shaf movs X-iming bl B3 u lf and igh. 3. Fd back X i scud o X-iming bl B3 u movs via lina guid 3 o in h X dicion (lf and igh). 4 BAS-3E.3EL.36E.36EL

13 Fd mchanism (Y axis) 3E and 3EL Chap. Mchanical dscipion y! u!5 i o!0!4!3!. Th diving ga aachd o h Y-puls moo oscillas h idl ga.. Whn h idl ga oscillas, h Y-iming bl y movs foad and backad hough iming pully (A) aachd o Y-pully shaf (A). 3. Th bl hold u and h Y-diving shaf hold i hich a fixd o h Y-iming bl y opa h Y-diving shaf o. 4. Th X-fd shaf suppo!0 and h X-fd shaf! a aachd o h Y-diving shaf o. Th pss am assmbly! is aachd o h Y-fd back!3. 5. Th Y-fd back!3 opas in h Y-dicion (movs longiudinally) via h Coss oll!4 and h Y-fd guid!5. Fd mchanism (Y axis) 36E, 36EL i! y!0 o u. Whn h Y-puls moo opas, is moion is ansmid o h diving ga aachd o h Y-diving ga shaf via h coupling.. Th diving ga is ngagd ih h ack of h Y-diving shaf, and h Y-diving shaf movs back and foh. 3. Th ok clamp am assy i is aachd o h Y-fd back o via X-fd shaf suppo 36 y aachd o h Y- diving shaf and h X-fd shaf u. 4. Th Y-fd back o opas in h Y-dicion (back and foh) via coss oll 36!0 and Y-fd guid 36Y!. BAS-3E.3EL.36E.36EL 5

14 Chap. Mchanical dscipion 4. Pss foo mchanism () y u. Whn h upp shaf oas, h spping ok clamp cam movs ccnically, and h spping ok clamp conncing od oscillas spping ok clamp am R.. Th oscillaion of spping ok clamp am R is ansmid o spping ok clamp am F, and h spping link assy y movs h pss ba lif u up and don. 6 BAS-3E.3EL.36E.36EL

15 Chap. Mchanical dscipion Pss foo mchanism (). Whn h spping ok clamp signal is on, h spping solnoid opas h lif lv.. Th lif lv opas h ok clamp lif lv assy via h ok clamp lif i. No: Whn h machin sops, h spping solnoid opas, and h pss foo iss as soon as h ok clamp iss. A his im, nsion lasing is pfomd. BAS-3E.3EL.36E.36EL 7

16 Chap. Mchanical dscipion 5. Thad imm mchanism y u i o!!!0!3. Whn h had imm signal is on, h had imming solnoid pushs h pushing lv diving lv.. Th pushing lv diving lv pushs h had imm diving lv in h dicion of h ao, pivoing on h should sc. Th pushing lv diving lv slids along h diving lv shaf. 3. Th oll y aachd o h had imming diving lv fis ino h goov of h had imm cam u, and opas h had imm od i. 4. As h had imm lv o is linkd o h had imm od i, h conncing od lv!0 opas. 5. Whn h had imm conncing od! linkd o h conncing od lv!0 opas, h fixd knif! and h movabl knif!3 fi ino ach oh and pfom had imming. 8 BAS-3E.3EL.36E.36EL

17 6. Thad nipp () hn pss foo iss Chap. Mchanical dscipion. Whn h machin sops, h spping solnoid opas, and h pss foo iss as soon as h ok clamp iss.. Th spping solnoid opas h lif lv, and h ok clamp lif lv assy via h ok clamp lif i. Thad nipp () duing had imming y. Whn h had imming signal is on and h had imming solnoid opas, h had imm diving lv is pushd in h dicion of h ao.. Th had imm diving lv movs h nsion las lv via h nsion las od. 3. Th nsion las lv pushs h nsion las ba. 4. Th nd of h nsion las ba pushs h pin and h nsion disk opns y. BAS-3E.3EL.36E.36EL 9

18 Chap. Mchanical dscipion 7. Thad ip () (vical ip: sandad). Af had imming, h had ip signal is on and h had ip solnoid opas.. Whn h plung opas in h dicion of h ao, h had ip cank assmbly aachd o h nd of h had ip conncing od opas. 3. Th ip aachd o h had ip cank assmbly opas. Thad ip () (hoizonal ip: opional). Af had imming, h had ip signal is on and h had ip solnoid opas.. Whn h plung opas in h dicion of h ao, T-ip conncing od assy S also opas. 3. Thad ip A aachd o T-ip conncing od assy opas. 0 BAS-3E.3EL.36E.36EL

19 Chap. Disassmbly. Covs () 3E Chap. Disassmbly y u! o!0!0! o i!3. Rmov h sc, h op cov, h bl covs and h a cov.. Loosn should sc and mov h ok clamp lif connc od. 3. Rmov h plung pin u fom h plung y. 4. Rmov h sc and h fac pla i. 5. Rmov h sc and h X-fd back covs o on h igh and lf and cov spac!0 Y-fd back cov!. 6. Rmov h sc and XY-fd bas covs (L)! and (R)!3. BAS-3E.3EL.36E.36EL

20 Chap. Disassmbly Covs () 3EL! i o y u u o!0. Rmov h scs, h op cov, h bl cov, and h fam sid cov.. Rmov h plung pin fom h plung. 3. Rmov h scs, and h facpla y. 4. Rmov h scs, and X-axis fd back covs L and R u and Y- fd back cov i. 5. Loosn h scs, and mov h lf and igh fd back cov suppos o in h dicion of h ao. 6. Rmov h scs, and X-Y fd back covs L!0 and R!. Covs (3) 36E, 36EL! u o y i i o!0. Rmov h scs, h op cov, h bl cov, and h fam sid cov.. Rmov h plung pin fom h plung. 3. Rmov h scs, and h facpla y. 4. Rmov h scs, and h bllos assy u. 5. Rmov h scs and X-axis fd back cov assmblis L and R i. 6. Loosn h scs, and mov h lf and igh fd back cov suppos o in h dicion of h ao. 7. Rmov h scs, and X-Y fd back covs L!0 and R!. BAS-3E.3EL.36E.36EL

21 Chap. Disassmbly. Fd mchanism y. Rmov h sc, h ndl and h pss foo and fing guad.. Rmov h bol and h ok clamp. 3. Rmov h sc, h fd pla and h ndl sub pla y. BAS-3E.3EL.36E.36EL 3

22 Chap. Disassmbly 3. Pss foo mchanism u y! i!6!5! o!0!4!3. Loosn h nu, mov h adjus sc, h sping guid, and h sping by lifing hm fom abov of h machin, and mov h ash.. Loosn h bol u of spping ok clamp am R y, mov h should sc i and h aining ing!0 of h pss ba lif o fom h facpla, and hn mov spping ok clamp am F! and spping link assy!. 3. Push up h pss ba!3, and spaa i fom h pss ba bush!4. (Th pss ba lif o, h cushion!5, and h ndl ba clamp!6 ill com off as a s.) 4 BAS-3E.3EL.36E.36EL

23 Chap. Disassmbly 4. Ndl ba mchanism y u o i!!!0!5!!4!7!6!3!3 y. Rmov h ubb cap.. Rmov h ndl ba had guid fom h ndl ba. 3. Loosn h sc of h ndl ba clamp, and mov h ndl ba hough h machin op. 4. Rmov h ndl ba clamp fom h had ak-up lv. (Rmov h ndl ba guid slid block u fom h ndl ba guid y.) 5. Rmov h ubb cap i, loosn h s sc o, and mov h had ak-up suppo sud!0. 6. Rmov h oil cap!, loosn h s sc!3 of h coun igh!, and mov h had ak-up lv!4. (Th had ak-up assmbly!5 ill com off.) 7. Rmov h ubb cap!6, h sc!7, and h ndl ba guid y. (Do no mov hm if possibl o pvn h machin fom ovhaing du o ndl ba ubbing.) BAS-3E.3EL.36E.36EL 5

24 Chap. Disassmbly 5. Upp shaf mchanism y u o!0 i!!!0!7!5!!!6!4!3. Loosn h sc and h s sc of had ak-up cank. (Th sc should b loosnd unil is nd coms off h upp shaf.). Rmov h sc, and h had imming solnoid y. 3. Rmov h sc u, and h ick suppo i. 4. Rmov h sc o, and h cank od!0. (A his im, lo h cank od!0 in h dicion of h ao.) 5. Loosn h s scs of h spping ok clamp cam! and h had imm cam!. 6. Rmov h V bl!3, loosn h s sc!4, and mov h pully!5. 7. Rmov h sc!6 and h synchoniz!7. 8. Rmov h upp shaf in h dicion of h ao. Af ha, mov h had ak-up cank, h spping ok clamp cam!, and h had imm cam! fom h upp shaf, in his od. 6 BAS-3E.3EL.36E.36EL

25 6. Fd mchanism (Y axis) () 3E and 3EL Chap. Disassmbly. Loosn h s sc and mov h X-fd shaf.. Rmov h scs and h ok clamp am. 3. Til h machin had unil i sops. 4. Rmov h bol of h Y-diving shaf hold, h Y-diving shaf and h X-fd shaf suppo. 5. Rais h machin had. BAS-3E.3EL.36E.36EL 7

26 Chap. Disassmbly Fd mchanism (Y axis) ()!6!3!5 y!!4!6 u i o!!0!8!9!7. Rmov h bols, h Y-fd guid assmbly, h coss oll, and h Y-fd back.. Rmov h scs, h X-fd back, and h lina guid. 3. Rmov h bols and h Y-diving puls moo back y. 4. Rmov h bols and h Y-puls moo u. 5. Loosn h s scs of h idl ga i and iming pully A o, and mov Y-pully shaf A!0 along ih h aining ings. (Th idl ga i, iming pully A o, and h ball baing! ill com off.) 6. Loosn h s sc of iming pully A!, and mov h o aining ings and Y-pully shaf B!3. 7. Rmov h bols, h Y-diving puls moo back!4, iming pully A!, h Y-iming bl!5, and mico baings!6. * To mov h Y-diving shaf hold!7, mov h bol, h bl hold!8, h iming bl spac,!9, and h Y- iming bl!5. 8 BAS-3E.3EL.36E.36EL

27 Chap. Disassmbly Fd mchanism (Y axis) (3) 36E, 36E u i!0 y!! o!3!4. Scu h slid suppo shaf of h ok clamp assy using h supplid s sc. (To pvn h slid suppo shaf and h slid fom suddnly pouding, b su o do his job.). Loosn h s sc, and mov h X-fd shaf. 3. Rmov h o bols, and h ok clamp assy. 4. Rmov h o bols, and X-fd shaf suppo 36 y. 5. Rmov h fou bols, h Y-fd puls moo back u, and h Y-diving shaf i. 6. Rmov h o bols, and Y-fd back cov F o. 7. Rmov h fou bols, Y-fd guid assy 36!0, coss oll 36!, and h Y-fd back!. 8. Rmov h igh s scs, h X-fd back!3, and h lina guid!4. BAS-3E.3EL.36E.36EL 9

28 Chap. Disassmbly 7. Fd mchanism (X axis) () 3E y y!4!3!!0!6!5 i o i!!0 u. Rmov h ubb cap.. Loosn h s scs of X-iming pully B3 and iming pully A, and mov h X-iming pully shaf and aining ing. (X-iming pully B3 and iming pully A, and h o ball baings y ill com off.) 3. Loosn h s sc of iming pully B u, and mov h aining ing i and X-pully shaf B o. (Timing pully B u, X-iming bl B3!0, and h o ball baings! ill com off.) 4. Rmov h bols! fom adjusmn hols, and spaa X-pully bas B!3. 5. To mov h X-fd back!4, mov h igh s scs, h bl hold!5, h iming bl spac!6, and X-iming bl B3!0. 0 BAS-3E.3EL.36E.36EL

29 Fd mchanism (X axis) () 3EL and 36E, Chap. Disassmbly!6!!3!0! @ Rmov h bol and h ash of X-pully back L, and h adjus bol.. Rmov h bol y and h ash u of X-pully back R, and h adjus bol i. 3. Rmov X-iming bl A36 o. 4. Loosn h s sc! of X-iming pully B36!0, and h s sc!3 of iming pully A!, and mov h back aining ing!5 of h X-iming pully shaf!4, and pull ou h X-iming pully shaf!4 in h dicion of h ao. (A his im, iming pully!, X-iming bl B36!6, X-iming pully B36!0, X-iming bl A36 o, and h o mico baings!7 ill com off.) 5. Loosn h s sc!9 of iming pully B!8, mov h fon aining of X-pully shaf and pull ou X- pully shaf in h dicion of h ao. (A his im, X-iming bl B36!6, iming pully B!8, and h o mico ill com off.) 6. Rmov h on h back of h X-fd h bl h iming bl and X-iming bl B36!6. BAS-3E.3EL.36E.36EL

30 Chap. Disassmbly 8. Lo shaf mchanism u y!!!0 o i. Til h machin had unil i sops.. Rmov h bobbin cas and h shul hook. 3. Loosn h bol, and mov h div and h aining ing. 4. Loosn h s sc of h s sc colla y, and mov h lo shaf assmbly u fom h a of h machin. 5. Loosn h s sc i. 6. Loosn h s sc of h s sc colla o, and mov h ock ga shaf!0 fom h a of h machin. 7. Rmov h s sc colla o, h ock ga!, and h cank od!. 8. Rais h machin had. BAS-3E.3EL.36E.36EL

31 Chap. Disassmbly 9. Wok clamp lif (Solnoid yp) o!0 u i!0 y i!!!3 u o!4!5. Rmov h sping.. Rmov h sc, and h pss solnoid fom h plung by lifing h la fom abov. B su o hold h plung sculy so ha i dos no fall. 3. Rmov h snap pin and h od y. 4. Loosn h s sc u, and mov h snap pin i, link shaf A o, and h ash!0. 5. Rmov h ubb cap!, h snap pin!, and link shaf C!3. B su o hold h pss pla!4 and h pss ba lif lv ubb!5 so ha hy do no fall. 6. Rmov all pas conncd o h plung by lifing hm upad. BAS-3E.3EL.36E.36EL 3

32 Chap. Disassmbly 0. Thad nipp mchanism u y i y! o!!3!0. Rmov h s sc, h had nsion, h pin, and h nsion las ba.. Rmov h should sc and h nsion las od. 3. Rmov h sc and h nsion las assmbly y. 4. Rmov h sc, h cabl suppo u, and h cod hold i. 5. Til h machin had unil i sops. 6. Rmov h xnsion sping o and h SOL oil pan!0. 7. Rmov h sc and h i suppo!. 8. Loosn h bol, and mov h ok clamp lif lv!. 9. Loosn h s sc of h ok clamp lif lv!, and mov h flangd shaf!3. 0.Run h machin had o is oiginal posiion. 4 BAS-3E.3EL.36E.36EL

33 Chap. Disassmbly. Thad imm mchanism!0 o! Rmov h scs, h fla scs and h ndl pla.. Rmov h ubb cap, loosn h s sc, and mov h conncing od lv shaf y. 3. Rmov h oil cap u, loosn h s sc i, and mov h aining ing o. 4. Rmov h diving lv shaf!0 by pulling i in h dicion of h ao. Thn mov h cushion! and h sping! fom h shaf. 5. Til h machin had unil i sops. 6. Rmov h had imm un sping!3 and h sping hook!4. 7. Rmov h nu!5, h should sc!6, and h ash!7. 8. Loosn h s sc!8, and mov h lv shaf!9 and h had imm 9. Run h machin had o is oiginal posiion, and mov h conncing od and h had imm diving BAS-3E.3EL.36E.36EL 5

34 Chap 3. Assmbly Chap 3. Assmbly. Thad imm mchanism y i @0. Ins h diving lv shaf ino h machin. Plac h sping, h had imm diving lv, and h cushion on h shaf in his od.. Pu h aining ings on h shaf. Pss h had imm diving lv agains h aining ings. Tighn h s sc y on h sc fla. 3. Aach h oil cap u. 4. Ins h conncing od lv i ino h machin, lighly pss h conncing od lv shaf o agains h fom, hn scu hm using h s sc!0. 5. Aach h ubb cap!. 6. Til h machin had unil i sops. 7. Pass h lv shaf!3 ih h ash and h aining ing, hough h had imm lv!, and ighn h s sc!4 on h sc fla. 8. Aach h had imm od!5 and h conncing od lv i o h had imm lv! using h ash!6, plain ash 4.37 (=0.8)!7, ash 4.76 (=0.5)!8, h sud sc!9, and h 9. Aach h sping o h insid of h machin, and connc h had imm un o i. 0.Run h machin had o is oiginal posiion..fi h had cu conncing on conncing lv and insall ndl using h fla and (Fis ighn h fla and ). 6 BAS-3E.3EL.36E.36EL

35 Chap 3. Assmbly. Thad nipp mchanism. Pass h nsion las assmbly fom h boom of h machin o h op. u y Align. Aach h i suppo o h solnoid s pla ih h bol. 3. Tmpoaily aach h lif lv o h shaf of h spping solnoid y. A his im, align h nd fac of h lif lv ih h nd fac of h spping solnoid y. 4. Aach h SOL oil pan u using h sc. 5. Rais h machin had. y 6. Aach h cabl suppo i o h machin body. i!0! 7. Aach h had imm od o o h nsion las assmbly ih h should sc!0. 8. Aach h oh nd of h nsion las od o o h had imm diving lv! using h should sc!0.!0 o!3 BAS-3E.3EL.36E.36EL 7

36 Chap 3. Assmbly 9. Aach h nsion las assmbly o h machin body ih h sc!.! 0.Aach h cod hold!3 o h machin body..aach h nsion las ba!4, h pin!5 and h had nsion assmbly!6 o h machin. Fi h s sc!7 in h goov of h had nsion assmbly!6, hn h spping solnoid!8 fully in h dicion of h ao. Mov h lif lv so ha h is no claanc (0 mm) bn ok clamp lif lv!9 and h pss ba mov h slack fom h ok clamp lif and ighn @0!9 8 BAS-3E.3EL.36E.36EL

37 Chap 3. Assmbly 3. Wok clamp @! i!7!9!7!8 79.0mm!4!. Aach h pss pla o h pss ba lif lv ubb, and ins hm fom h boom of h am. Ins h pas linkd o h plung fom h op of h am, and fi hm on link shaf C, link B y, and h pss pla.. Fi h snap pins u on boh nds of link shaf C. 3. Ins link shaf A i ino h machin, and pass i hough h ash o and link A!0. 4. Fi h snap pins! on boh sids of link shaf A i and ousid h ash o. 5. Aach h pss solnoid! o h op of h am so as o cov h plung. Scu link shaf A i using h s sc!4 so ha link B y is cnd in h bush!3. 6. Slid h pss solnoid!5 unil i has achd 9.0 mm fom h nd of h am, h h plung asily movs, and ighn h sc!6. 7. Aach h sping!7 o link shaf B!8 and h pin!9. 8. Hang h on h should and ins h fom ino link shaf and scu i using h snap 9. Aach h ubb BAS-3E.3EL.36E.36EL 9

38 Chap 3. Assmbly Mak su ha ok clamp asily movs up and don, and apply gas o sliding poions o assmbl pas. y u i. Sliding poions of link shaf C and link B.. Sliding poions of link shaf B, link B, link A, and link C. 3. Sliding poions of link shaf A y and link A. 4. Sliding poions of link shaf D u, link C, and plung i. u i. Sliding poion of h ok clamp (Apply small amoun of gas).. Sliding poions of h ok clamp am lv shaf and ok clamp am lvs R and L. 30 BAS-3E.3EL.36E.36EL

39 4. Fd mchanism (X axis) 3E y u Chap 3. Assmbly. Fi h ball baings on X-pully back L, and pass h X-iming pully shaf fom h fon of X-pully back L hough iming pully A, X-iming bl B3, X-iming pully B36, and X-iming bl A36 y. Plac h o aining ings u on boh nds of h X- iming pully shaf by pssing hm agains h ball baings, adjus iming pully A so ha h is no loosnss in h X-iming pully shaf, and scu i using h s scs.. Scu X-iming pully B36 on h sc fla using h s sc. i o!!3 3. Loop h X-iming bl B i aound iming pully (B)!. Pass X-pully shaf (B)!0 hough iming pully (B)!, and h mico baing!. Scu hm o h X-pully bas B o using h aining ing!3.!0!3!!!4 4. Plac iming pully (B)! a h middl of X-pully bas (B) o, hn ighn h o s scs!4.! o BAS-3E.3EL.36E.36EL 3

40 Chap 3. Assmbly!7 i!6!7!5 Rfnc aa!6 5. Aach h lina guid!5, h X-fd back!6, and h X-fd guid!7 o h bd using h h bols!8. No: Adjus h X-fd guid!7 so ha h X-fd back!6 can asily mov lf o igh. Adjusmn pocdu. Posiion h fon lina guid!9 in h fnc aa fo insallaion on h fon of h bd, and scu i using h six and six ashs.. Aach h a lina o h a of h bd using h fiv and fiv ashs. Kp in mind ha h lina guid can mov asily. 3. Aach h X-fd back!6 o h lina guid!5 using h igh scs. 4. Adjus h a lina so ha h X-fd back!6 can asily mov lf and igh, and ighn h fiv on h a lina guid. 5. Plac X-iming bl B i bn h o iming bl spacs!9 on h back of h X-fd back!6. Align a cangula slo of h bl hold!8 ih a ooh of X-iming bl B i. and scu hm using i!6 6. Mov h X-fd back!6 o h lf nd and apply a load of 9.8N ( kgf) o h cn of h X-iming bl B i. Thn adjus h X-iming bl B i ih h adjus o poduc a dflcion of 3 mm. 9.8N (kgf) 80mm 3 BAS-3E.3EL.36E.36EL

41 Chap 3. Assmbly Fd mchanism (X axis) 3EL, 36E!6!!5!3!!4!7 o!4!0 i y i u. Plac X-iming bl B36 bn h o iming bl spacs on h back of h X-fd back. Align a cangula slo of h bl hold ih a ooh of X-iming bl B36, and scu hm using h bol.. Fi iming X-iming bl B36 in X-pully back R y, pass X-pully shaf R u hough h mico baing i, iming pully B o, and h mico baing i, and aach h aining ing!0. 3. Plac X-iming bl B36 and X-iming bl A36! on X-pully back L!, pass h X-iming pully shaf!3 hough h mico baing!4, iming pully A!5, X-iming pully B36!6, and h mico baing!4, and aach h aining ing!7. BAS-3E.3EL.36E.36EL 33

42 Chap 3. Assmbly Fd mchanism (X axis) 3EL @7 o 4. Posiion X-iming pully B36!6, hich is aachd o X-pully back L! via h X-iming pully shaf!3, so ha h is a mm claanc bn h op of X-iming pully B36!6 and nd A of X-pully bas L!. Posiion iming pully A!5 so ha h is a.5 mm claanc bn h boom of iming pully A!5 and nd B of X-pully bas L!. Thn scu X-iming pully B36!6 and iming pully A!5 o h X-iming pully shaf!3 using h s scs!8 and!9. 5. Posiion iming pully B o aachd o X-pully back R y so ha claancs C and D a ual, hn scu i o X- pully shaf R u using h s 6. Loop X-iming bl A36! aound X-iming pully A3 of X-puls and X-iming pully B36!6. Tmpoaily aach X-pully back L! o h bd using h and 7. Loop X-iming bl B36 aound iming pully A!5 of X-pully bas L! and iming pully B o of X-pully bas R y. Tmpoaily aach X-pully back R y o h bd using h and 8. Ins h ha is usd o adjus h nsion of X-iming bl A36! fom h lf sid of h bd, ino X-pully back L!. 9. Ins h ha is usd o adjus h nsion of X-pully bl B36 fom h igh sid of h bd, ino X-pully back R y. 34 BAS-3E.3EL.36E.36EL

43 Fd mchanism (Y axis) 3E and 3EL u Chap 3. Assmbly. Loop h Y-iming bl aound h Y-diving puls moo back, and pass Y-pully shaf B hough h Y-diving puls moo back, iming pully A, and h mico baing. Aach h aining ing y o hold hm.. Ins Y-pully shaf A i ino h Y-diving puls moo bas u, passing i hough iming pully A o, h ball baing!0, and h idl ga!. Posiion h idl ga! so ha h is no nd play ih i.!!0 y o!0 i 0.5mm u 0.5mm 3. Scu iming pully A ih a claanc of 0.5 mm fom h Y-diving puls moo back lf. 4. Scu iming pully A o ih h s sc! o povid a 0.5 mm claanc ih h Y-diving puls moo bas u.! o!3 u!5!!9 5. Lighly pssing h diving ga!4 of h Y-puls moo!3 agains h idl ga!, aach h Y-puls moo!3 o h Y-diving puls moo bas u. No: Mak su ha h is no backlash bn h idl ga! and h diving ga!4. 6. Tmpoaily aach h Y-diving puls moo back o h Y-diving puls moo bas u using h bols!5. 7. Sandich h iming bl spacs!7 bn h Y-iming bl and h Y-diving shaf hold!6, plac h bl hold!8 on h Y-iming bl, and scu h Y- iming bl o h Y-diving shaf hold!6.!4!8!6!7 u 8. Lighly pssing h assmbld Y-diving puls moo bas u agains nd A of h machin, scu i ih h scs. A BAS-3E.3EL.36E.36EL 35

44 Chap #0 9. Aach h Y-axis fd o h lf of h X-fd pssing h fom agains h la. 0.Aach h Y-axis fd h coss and h igh of h Y-axis fd igh of h o h X- fd No: Whn aaching h Y-axis fd o h igh of h X-fd lighly push i o h lf so ha h is no loosnss in h Y-axis fd and ighn h h machin had unil i sops..pass h Y-diving hough h Y-diving shaf hold!6. Align h fnc lin on h Y-diving ih h nd of h Y-diving shaf hold!6. Thn, ighn h No: B su o mak h X-fd shaf paalll o h op of h bd o pvn iming bl (Y) fom bing damagd o cu. 3.Rais h 4.Tmpoaily aach h pss o h Y-fd ih h sc #0. 5.Pass h X-fd shaf # hough h X-fd shaf and h pss hn scu i ih h s sc #. 6.Loosn h bol!5 of h diving P moo back. Whn h po is und off, adjus h diving P moo back ih h adjus bol!5 so ha iming bl (Y) is no slack and h pss movs smoohly foads and backads. Thn po on h machin and adjus h nsion of iming bl (Y) ih h adjus bol #3 so ha h is no loosnss of h pss 7.Af adjusmn, ighn h bol!5 of h diving P moo back. #3!5 36 BAS-3E.3EL.36E.36EL

45 Chap 3. Assmbly Fd mchanism (Y axis) 36E Rack 5-44N (.5-4.5kgf). Engag h diving ga mbddd in h Y-fd puls moo back ih h ack of h Y-diving shaf.. Th ngagmn load bn h diving ga mbddd in h Y-fd puls moo back ih h ack of h Y-diving shaf should b 5-44 N ( kgf) o lss (so ha h load ill no flucua shaply). Mov h Y-fd puls moo back vically o adjus h load, and scu i using h bols. i o u o y!0! 3. Aach h Y-axis fd guid o h lf of h X-fd back y, pssing h fom agains u h la. 4. Aach h Y-fd back i, h coss oll o, and h igh Y-fd guid!0. Whn aaching h igh Y-fd guid!0 o h igh of h X-fd back y, lighly pushing i o h lf so ha h is no loosnss in h Y-fd back i, and ighn h bol and s sc!. BAS-3E.3EL.36E.36EL 37

46 Chap 3. Assmbly!5!!3!4 i 5. Tmpoaily aach h ok clamp Am! o h Y-fd back i using h bols and ashs. 6. Tmpoaily aach h X-fd shaf suppo!3 o h Y-diving shaf using h bols and ashs. 7. Pass h X-fd shaf!4 hough h X-fd shaf suppo!3 and h ok clamp Am!, and scu h X-fd shaf suppo!3 and h X-fd shaf!4 using h s scs. 8. Mov h ok clamp Am! lf and igh o mak su ha h is no inclinaion in X-fd shaf!4. Thn sculy ighn h bols of Y-diving shaf and h X-fd shaf suppo!3. 9. Rmov h s sc of h slid suppo shaf!5 fom h fon of h ok clamp Am!. 38 BAS-3E.3EL.36E.36EL

47 Chap 3. Assmbly 6. Upp shaf mchanism y i!0 y o!! u 0.5mm!0!0 i. Ins h upp shaf fom h a of h machin, and plac h had imm cam and h spping ok clamp conncing od on h shaf. * Apply adhsiv (uivaln of Th Bond 40) aound h aa hich h baing in h machin gos ino. Also, apply gas o goovs on h had imm cam.. Pass h had ak-up cank fom h fac pla sid ov h upp shaf, and ighn h sc and h s sc y. 3. Plac h upp shaf bush bn h had ak-up cank and h spping ok clamp conncing od, and scu h upp shaf so ha h is no loosnss. (A his im, do no sculy ighn h s sc of h spping ok clamp conncing od.) 4. Pss h had imm conncing od agains h cank of h upp shaf. Adjus h s sc u ha coms fis hn oaing o h sc fla, and ighn i. 5. Aach hy synchoniz i o h machin using h sc o. 6. Aach h pully!0 laving a 0.5 mm claanc fom h pousion of h synchoniz i, ighn h s sc! ha coms la hn oaing o h sc fla. BAS-3E.3EL.36E.36EL 39

48 Chap 3. Assmbly 7. Ndl ba mchanism!8!7!6 u!!3!! i o u adp 5 ADP 7!3!4 Cu scion. Tmpoaily ighn h sc of h ndl ba guid.. Pass h had ak-up suppo sud hough h had ak-up assmbly, lighly pss h fom, and scu hm using h s sc. 3. Pass h ndl ba cank y hough h had ak-up assmbly and h coun cank u, adjus h s sc i o h sc fla, and ighn h s scs i and o. 4. Fi h chamfing sid of h ndl ba guid slid block!0 ino h goov on h ndl ba guid, and ins h shafs of h ndl ba clamp! ino h ndl ba conncing od! and h ndl ba guid slid block!0, as shon in h figu. 5. Ins h ndl ba!3 fom h op of h machin ino h ndl ba clamp!. 6. Tun h pully o s h ndl ba!3 a is los posiion. Mov h ndl ba vically so as o align h scond los fnc lin A (fo using ndl DP 7) o h highs fnc lin a (fo using ndl DP 5) on h ndl ba!3 ih h lo nd of ndl ba bush (D)!4. Tighn h sc!5 ih h cu scion of h ndl ba facing h fon. 7. Find h posiion of h ndl ba guid so ha h pully oas asily, and ighn h sc. 8. Aach h oil cap!6 and h ubb caps!7,!8, and!9. 9. Fi h ndl ba had on h ndl ba!3. 40 BAS-3E.3EL.36E.36EL

49 Chap 3. Assmbly 8. Pss foo mchanism o!!0 u!4!3! y!5!6 i!7 3mm. Ins h pss ba ino h pss ba bush. Pass h pss ba lif, h cushion, and h ndl ba clamp hough h pss ba in ha od.. Scu h ndl ba clamp ih h sc. 3. Ins h sping y and h sping guid u fom h op of h am, pass h sping guid u hough h ash i and h pss ba, and aach h pss adjusing sc o. No: Posiion h pss adjusing sc o using h pss adjusing nu!0 so ha h is appox. 3 mm fom h op of h pss adjusing sc o o h op of h machin. 4. Pass spping ok clamp am F! hough spad shaf bushs (L) and (R)!, hn ins i ino spping ok clamp am R!3. 5. Aach h spping link assy!6 o h am using h should sc!5, and o h pss ba lif using h aining ing!7. BAS-3E.3EL.36E.36EL 4

50 Chap 3. Assmbly V noch!! mm 6. Tun h pully o align h ndl ba ih h shul hook. A his im, un h spping ok clamp conncing od!8 o un spping ok clamp am F! in h dicion of h ao and mov h spping link assy!6 in h dicion of h ao. Whn h pss foo is a h los posiion, scu h spping ok clamp conncing od!8 o h upp using h s sc!9. Adjus h lif sok of pss foo A o 3-5 mm, and 5-8 mm. Whn h claanc bn h pss ba lif and h pss ba bush is mm, ighn h bol!4 of spping ok clamp am R!3. (A his im, h mach mak of spping ok clamp am F! ill b almos alignd ih ha of am.) No: Mak su ha spping ok clamp am F!0 has no nd @ 7. Scu h ndl ba clamp using h sc so ha hn h pss ba is a h los posiion. Th disanc bn h boom of h pss ba and h op of h ndl pla should b 3 mm. ( mm fo 3EL.) Aach h pss o h pss ba so ha h op of h pss is alignd ih h op of h sc ha holds h pss 8. Aach h o h ndl 9. Tun h pully o ins h ino h hol of h pss Tun h pss ba so ha h is in h cn of h hol of h pss and ighn h sc of h ndl ba 0.Tun h pully o s h pss ba a is los posiion. Adjus h high of h pss so ha h is a 0.5 mm claanc fom h op of h maial o b 0.5mm 4 BAS-3E.3EL.36E.36EL

51 Chap 3. Assmbly 9. Lo shaf mchanism ()!3 i!0! o y u!!5!3 Maching mak mm!6!4!7!3 u!. Til h machin had unil i sops.. Ins h ock ga shaf fom h a of h machin, pass h ock ga, h s sc colla ov h shaf, bing hm clos ogh ihou any claanc, and ighn h s sc. 3. Ins h lo shaf fom h a of h machin, pass h s sc colla y ov i, and ngag h lo shaf ga u ih h ock ga. 4. Sandich h lo shaf bush i bn h lo shaf ga u and h s sc colla y ihou any claanc, and ighn h s sc o. 5. Fi h aining ing!0 on h lo shaf, pss h div! agains h aining ing!0, and ighn h bol!. 6. Run h machin had o is oiginal posiion. 7. Fi h cank od!3 ov h cank of h upp shaf!4, align h maching mak of h cank od!3 ih ha of h upp shaf!4, and ighn h sc!5. 8. Til h machin had unil i sops. 9. Tun h pully!6 o mov h ock ga igh and lf unil h pully oas asily. Tun h ock ga shaf o allo mm play of h div!. Thn ighn h s sc!7. 0.Run h machin had o is oiginal posiion. BAS-3E.3EL.36E.36EL 43

52 Chap 3. Assmbly 0. Lo shaf (Roay hook) () ADP 7 DP 5. Fi h inn oay hook in h lag shul hook.. Tun h pully o ais h ndl ba fom is los posiion unil h scond highs fnc lin on h ndl ba aligns ih h nd of ndl ba bush (D). Tun h shul div so ha h inn oay hook poin is alignd ih h cn of ndl, hn ighn h bol. y u 3. Tun h pully o align h inn oay hook poin ih h cn of h ndl. Loosn h s sc y so ha h claanc bn h ndl and h inn oay hook poin is mm, hn oa h shul hook adjus sud u o adjus mm 4. Tun h pully o align h inn oay hook poin ih h cn of h ndl. Loosn h s sc and adjus h shul hook adjus sud i so ha h ndl lighly conacs h ndl civ of h shul div. 5. Rmov h ndl. i o!0 6. Aach h lag shul hook o o h lag shul hook body!0. 7. Ins h bobbin! ino h bobbin cas!, hn aach hm o h inn oay hook!3.!!!3 44 BAS-3E.3EL.36E.36EL

53 Chap 3. Assmbly. Thad imm mchanism y o u i 0.5mm!!4 V noch A! o i!0!3. Fi h hol of h had imm conncing od ov h pin of h conncing od lv. Scu h ndl pla using h scs and so ha h hol on h ndl pla is cnd a h ndl posiion.. Tun h pully y unil h mak u has slighly passd ov h hoizonal lin. (Adjus h posiion of h pully o h posiion h h cam goovs on h had imm cam do no flucua.) 3. Aach h had imming solnoid i using h sc o. A his im, h plung!0 of h had imming solnoid i mus b fully pssd (h sam saus as hn h had imming solnoid i is und on), and a 0.5 mm claanc mus b povidd bn h had imm diving lv! and h diving lv sopp!. 4. Mak su ha h had imm diving lv! movs smoohly hn h plung!0 is pssd and lasd. 5. Til h machin had unil i sops. 6. Loosn h nu!3, mov h conncing od lv o h lf and igh o align h V noch A of h movabl knif!4 ih h mak on h ndl pla, and ighn h nu!3. 7. Run h machin had o is oiginal posiion. BAS-3E.3EL.36E.36EL 45

54 Chap 3. Assmbly. Fd guid mchanism (Hom posiion adjusmn: X ) 3E, 3EL, and 36E. Scu h lag shul hook cov ih h o should scs.. Scu h ndl sub pla ih h sc. 3. Rmov h pss foo. i 4. Rmov h scs u, la scs o and h ok clamp guid backs A y, B i and plac h ok clamp!0 ih h H-posiion sandad pla!. No: Sculy aach h H-posiion sandad pla! using h ok clamp guid backs A y, B i and h fla scs o. u o y!!0!5!4 Paalll!!3 P ky X-fnc lin!!6 5. Connc h pogamm! o h opaion panl!3. 6. Plug h cod ino h all sock, and un on h po of h machin. 7. Sp on h foo sich o lo h H-posiion sandad pla!. 8. Pss h P ky on h pogamm!. 9. Aach h ndl!4. 0.Tun h pully o bing h ndl!4 clos o h H-posiion sandad pla!..pss h jog ky ( vu ) o adjus h ok clamp am!5 unil is X-dicion moion is paalll o h X-fnc lin of h H-posiion sandad pla!. Sculy ighn h scs!6. 46 BAS-3E.3EL.36E.36EL

55 Chap 3. Assmbly mm!4!!8!7 H - posiion (X=0, Y=0).Pss h P ky and adjus h X-snso sing pla!7 so ha h ndl!4 is alignd ih h hom posiion (X=0, Y=0) of h H-posiion sandad pla!. 3.Pss h P ky again o mak su ha h ndl!4 is alignd ih h hom posiion (X=0, Y=0) of h H-posiion sandad pla!. 4.Scu h X-snso sing pla!7 using h sc. 5.Rmov h ndl!4. 6.Pss h P ky o b ou of h pogam mod, and un off h po. 7.Rplac h H-posiion sandad pla! ih h ok clamp. No: Whn adjusing h X hom posiion, b su o s h claanc bn h X-hom posiion dog!8 and h sufac h h snso is acivad o mm. If h claanc is oo ga, an o in hom posiion dcion may occu bcaus h mpau of h sing machin iss duing sing opaion. BAS-3E.3EL.36E.36EL 47

56 Chap 3. Assmbly Fd guid mchanism (Hom posiion adjusmn: Y ) 3E and 3EL H - posiion (X=0, Y=0) mm. Pss h P ky on h pogamm, and adjus h Y-hom posiion dog so ha h ndl is alignd ih h hom posiion (X=0, Y=0) of h H-posiion sandad pla.. Pss h P ky again o mak su ha h ndl is alignd ih h hom posiion (X=0, Y=0) of h H-posiion sandad pla. 3. Scu h Y-hom posiion dog using h s sc. 4. Rmov h ndl. 5. Pss h P ky o b ou of h pogam mod, and un off h po. 6. Rplac h H-posiion sandad pla ih h ok clamp. No: Whn adjusing h Y hom posiion, b su o s h claanc bn h Y-hom posiion dog and h sufac h h snso is acivad o mm. If h claanc is oo ga, an o in hom posiion dcion may occu bcaus h mpau of h sing machin iss duing sing opaion. Fd guid mchanism (Hom posiion adjusmn: Y ) 36E and 36EL P ky y u mm H - posiion (X=0, Y=0). Pss h P ky on h pogamm, and adjus h Y-snso sing pla so ha h ndl is alignd ih h hom posiion (X=0, Y=0) of h H-posiion sandad pla.. Pss h P ky again o mak su ha h ndl is alignd ih h hom posiion (X=0, Y=0) of h H-posiion sandad pla. 3. Aach h Y-snso sing pla o h Y-hom posiion back using h bol. 4. Rmov h ndl. 5. Pss h P ky o b ou of h pogam mod, and un off h po. 6. Rplac h H-posiion sandad pla ih h ok clamp. No: Whn adjusing h Y hom posiion, b su o s h claanc bn h Y-diving shaf y and h sufac h h snso u is acivad o mm. If h claanc is oo ga, an o in hom posiion dcion may occu bcaus h mpau of h sing machin iss duing sing opaion. 48 BAS-3E.3EL.36E.36EL

57 Chap 3. Assmbly 3. Covs 3E y u y. Scu XY-fd bas covs (L) and (R) ih h scs.. Aach Y-fd back cov (B) o Y-fd back cov (A). Scu h igh and lf X-fd back covs (L),(R) y ih h scs u. u!! 3. Aach h had ip conncing od i o h plung!0 ih h plung pin o, hn scu h fac pla! ih h sc!. 4. Aach h pss foo!3 and h ndl!4 in plac and aach h fd pla!5 o h fd back!6 ih h sc. 5. Aach h op cov!7, and h sid cov!8 ih h scs. 6. S h V bl!9 ov h hn scu bl ih BAS-3E.3EL.36E.36EL 49

58 Chap 3. Assmbly 3EL o! y!0 i u. Aach h XY-fd back covs L and R using h scs.. Ins h lf and igh fd back cov suppos in h dicion of h ao, and ighn h scs. 3. Aach h X-axis fd back covs using h scs. 4. Aach h facpla using h scs. 5. Aach h plung pin y o h plung u. 6. Aach h op cov i, h bl cov o, and h fam sid cov!0 using h sc. 36E 36EL o! y!0 i u. Aach h XY-fd back covs L and R using h scs.. Ins h lf and igh fd back cov suppos in h dicion of h ao, and ighn h scs. 3. Aach h X-axis fd back covs using h scs. (Us h fon scs.) 4. Aach h bllos assy o h ok clamp am and h X-axis fd back covs using h scs. 5. Aach h facpla y using h scs. 6. Aach h plung pin u o h plung i. 7. Aach h op cov o, h bl cov!0, and h fam sid cov! using h scs. 50 BAS-3E.3EL.36E.36EL

59 Chap 4. Adjusmns. Adjusing h ndl ba high adjusmn Chap 4. Adjusmns a(dpx5) A(DPx7) Tun h machin pully o mov h ndl ba o h los posiion. Thn mov h ubb cap, loosn h sc and hn mov h ndl ba up o don o adjus so ha h scond fnc lin fom h boom of h ndl (fnc lin A) is alignd ih h lo dg of h ndl ba bush. *If using a DP 5 ndl, us h highs fnc lin (fnc lin a).. Adjusing h ndl ba lif amoun Th ip of oay hook Ndl cn Ndl b(dpx5) B(DPx7) Tun h machin pully o ais h ndl ba fom h los posiion unil h los fnc lin on h ndl (fnc lin B) is alignd ih h lo dg of h ndl ba bush. Thn loosn h bol and mov h div o adjus so ha h ip of h oay hook is alignd ih h ndl cn lin. *If using a DP 5 ndl, us h scond fnc lin fom h op of h ndl (fnc lin b). BAS-3E.3EL.36E.36EL 5

60 Chap 4. Adjusmns 3. Adjusing h ndl claanc mm Tun h machin pully o align h ip of h oay hook ih h ndl cn lin. Thn loosn h s sc and un h ccnic shaf o adjus so ha h claanc bn h ndl and h oay hook is mm. 4. Adjusing h div ndl guad Tun h machin pully o align h ip of h oay hook ih h ndl cn lin. Thn loosn h s sc and un h ccnic shaf o adjus so ha h div ndl guad conacs h ndl. If h ndl conac pssu is oo ga, skippd sichs may occu. On h oh hand, if h div ndl guad is no ouching h ndl, h ip of h inn oay hook ill obsuc h ndl, suling in an xcssivly high amoun of ficion. 5. Adjusing h shul ac had guid A Insall h shul ac had guid by pushing i in h dicion of h ao so ha h ndl goov is alignd ih h cn of h ndl pla hol. No:If h shul ac had guid is in h ong posiion, had bakags, soild had o caching of h had may occu. 5 BAS-3E.3EL.36E.36EL

61 6. Adjusing h o-sp ok clamp lif amoun Chap 4. Adjusmns Th maximum ok clamp lif amoun is 5 ± mm (fo solnoid yp) o 30 ± mm (fo pnumaic yp) fom h op of h ndl pla. Th lif amoun fo ach modl is adjusd as shon in h abl a h im of shipmn. yp Solnoid yp Pnumaic yp Lif amoun 0mm 0mm 6-. Solnoid yp 0mm. Tun h po sich OFF.. Loosn h bols of ok clamp am lv F. 3. Plac a scal agains h ok clamp, and hn mov ok clamp am lv F up o don o adjus so ha h amoun of lif abov h op of h ndl pla is 0 mm. 4. Af adjusing h lif amoun (0 mm), ighn h bols of ok clamp am lv F. BAS-3E.3EL.36E.36EL 53

62 Chap 4. Adjusmns 6-. Pnumaic yp (BAS-3E 3EL) 0mm (BAS-36E 36EL) y y 0mm. Tun on h ai, and hn pss h ok clamp lif sich hil uning i clockis, o ais h ok clamp.. Loosn h bols of ok clamp am lv F (BAS-36E, 36EL: ok clamplif lv y). 3. Plac a ul agains h ok clamp, and hn mov ok clamp am lv F (BAS-36E, 36EL: ok clamplif lv y) vically o find h posiion h h lif amoun of h ok clamp is 0 mm. 4. Af adjusing h lif amoun o 0 mm, ighn h bols of ok clamp am lv F (BAS-36E, 36EL: ok clamplif lv y) Adjusmn of ai pssu (fo Pnumaic yp 3E, 3EL, 36E, 36EL). Ai pssu should b 0.49 MPa [5 kgf /cm ]. Th ai pssu can b adjusd by pulling up and uning h conol knob on h ingao. Af adjusmn is compl, push h conol knob donad o lock i.. If a sands in h bol of h ingao, un h dain cock in h dicion indicad by an ao o dain h a. No: Opn h ai cock sloly. 54 BAS-3E.3EL.36E.36EL

63 Chap 4. Adjusmns 7. Adjusing h movabl knif Indx mak A Loosn h nu and mov conncing od lv o h lf o igh o adjus so ha h V scion A of h movabl knif is alignd ih h indx mak B on h ndl pla hn h machin is a h sop posiion. 7-. Rplacing h movabl and fixd knivs u i y o!0. Rmov h bol, and h fd pla y, h scs u and i, and h ndl pla. Disconnc h had cu conncing od o fom h conncing lv pin!0.! Spac!! 0.5mm. Rmov h movabl knif, and plac i ih a n on. Chck h cuing dg of h movabl knif and h fixd knif!. If ncssay, us h povidd movabl knif spac (=0.4,=0.5,=0.6) o adjus h knivs so ha hy cu poply. 3. Insall h fixd knif! 0.5 mm aay fom h ndl hol pla!. BAS-3E.3EL.36E.36EL 55

64 Chap 4. Adjusmns NOTE: A. Af h movabl knif and fixd knif a poply ngagd, ighn should sc. B. Tun h movabl knif (in h dicion of h ao) hil h should sc is sill ighnd. C. Loosn h should sc. D. Tun h movabl knif (in h dicion of h ao) hil h should sc is sill loosnd. Rpa abov sps (A, B, C and D) fou of fiv ims o mainain h cuing pfomanc of h knif. Movabl knif Knivs Fixd knif Knivs Knivs Knivs u i 4. Fi h had cu conncing od o on conncing lv pin!0, and insall h ndl pla. * Whn fiing h conncing od o on h conncing lv pin!0 and bfo ighning h scs u and i, mov h ndl pla back and foh slighly o confim ha h movabl knif is pulld by h conncing od o. o!0 56 BAS-3E.3EL.36E.36EL

65 Chap 4. Adjusmns 3E, 3EL y 5. Whn insalling h fd pla y, us a mm- diam pin!3 (such as a ndl) o align h hol in h ndl pla ih h hol in h fd pla hn h machin is a h hom posiion, and hn ighn h bols. * Ho o dmin h mchanical hom posiion a. Connc h pogamm o h opaion panl. b. Plug h cod ino h all sock, and un on h po. c. Pss h P ky on h pogamm o dmin h mchanical hom posiion.!3 36E, 36EL y!3 BAS-3E.3EL.36E.36EL 57

66 Chap 4. Adjusmns 8. Adjusing h los poin of h pss foo o i y mm. Tun h pully o align h ndl ba ih h shul hook. A his im, un h spping ok clamp conncing od o un spping ok clamp am F in h dicion of h ao, and mov h spping link assy in h dicion of h ao. Whn h pss foo is a h los posiion, scu h spping ok clamp conncing od o h upp shaf using h s sc. Adjus h lif sok of h pss foo o 3-5 mm, and 5-8 mm. Whn h claanc bn h pss ba lif y and h pss ba bush u is mm, ighn h bol of spping ok clamp am F. (A his im, h mach mak i of spping ok clamp am F ill b almos alignd ih ha of am mak o.) No: Mak su ha spping ok clamp am F has no nd play.!6 u!!0!5!4!. Aach h ndl o h ndl ba. 3. Tun h pully o ins h ndl! ino h hol of h pss foo!4. Tun h pss ba!5 so ha h ndl! is in h cn of h hol of h pss foo!4, and ighn h sc of h ndl ba clamp!6. 58 BAS-3E.3EL.36E.36EL

67 Chap 4. Adjusmns 8-. Pss foo adjusmn. Loosn h sc, lo h pss foo so ha is boom can lighly ouch h okpic, and ighn h sc again. No: If h pss foo is lod oo fa, h okpic ill shif hn sing. Also, if h pss foo is oo high, skippd sichs may occu.. Tun h pully manually o mak su ha h ndl ns h cn of h ndl hol in h pss foo. If h ndl is no alignd ih h cn of h ndl hol, mov h cap, loosn h sc, and un h pss foo (pss ba) fo adjusmn. Whn h pss foo is in h high posiion and h ndl poin is pojcing blo h pss foo, i could caus injuis. 9. Changing h pss foo lif Sandad pss foo lif is 3 mm (max. 8 mm). o i 3-5mm u y mm Adjusing pss foo lif o 3-5 mm. Loosn h should sc and opn h spping cov.. Loosn h nu and adjus h spping ok clamp con. od pisiion. (Whn h spping ok clamp con. od is aisd, h lif ill amoun incas. Whn lod, h lif amoun ill dcas.) Adjusing pss foo lif o 5-8 mm. Tun h upp shaf o s h pss foo o is los poin. Loosn h bol o of spping ok clamp am R i. Adjus h claanc bn h pss lif y and h pss ba bush u o mm.. Loosn h nu and adjus h spping ok clamp con. od posiion. (Whn h spping ok clamp con. od is aisd, h lif amoun ill incas. Whn lod, h lif amoun ill dcas.!4!3!! If vical movmn of h pss foo is no uid. Rmov h fac pla!0.. Rmov h should sc! and -aach h spping link! o h upp sc hol!4 of spping ok clamp am F!3.!0 BAS-3E.3EL.36E.36EL 59

68 Chap 4. Adjusmns 0. Wip adjusmn Fo vical ip (sandad) mm appoximaly mm y 5mm. Whn h had ip solnoid plung is divn o h full sok, h ip should b 5 mm in fon of h ndl cn. Loosn bols and shif h ni solnoid back up o don o adjus. Th sandad high fom h solnoid sing pla boom o h ndl pla op is appoximaly mm.. Whn h ip is opad and alignd ih h cn of h ndl ba, h disanc fom h ip o h poin of h ndl should b appoximaly mm. Loos h sc and mov h ip in o ou o adjus. As shon in Fig. A, mak su h ip dos no sik h pss foo y o h ndl. No: Mak ha h ip is no ouching h fing guad. Fo hoizonal ip (opional) y 5-6mm (5mm) (35mm) (5mm) (35mm). Loosn h s sc and mov h ip am suppo up o don o adjus so ha h is a claanc of 5-6 mm bn h boom of h had ip and h ndl pla hn h had ip is alignd ih h cn of h ndl ba.. Af h had ip has ipd h had, loosn h bol and mov h solnoid sing pla y up o don o adjus h disanc o appoximaly 35 mm. 60 BAS-3E.3EL.36E.36EL

69 . Adjusing h hom posiion (X axis) Chap 4. Adjusmns. Rmov h ndl and pss foo.. Rmov h fla scs and scs of h ok clamp guid backs A, B and plac h ok clamp y ih h H-posiion sandad pla. No: Aach h H-posiion sandad pla using h ok clamp guid backs A, B and h fla scs. y! y u mm o H - posiion (X = 0, Y = 0)!0 i 3. Pss h P ky and adjus h X-snso sing pla i so ha h ndl u is alignd ih h hom posiion (X=0, Y=0) of h H-posiion sandad pla. 4. Pss h P ky again o mak su ha h ndl u is alignd ih h hom posiion (X=0, Y=0) of h H-posiion sandad pla. 5. Scu h X-snso sing pla i using h scs o. 6. Rmov h ndl u. 7. Pss h P ky o b ou of h pogam mod, and un off h po. 8. Rplac h H-posiion sandad pla ih h ok clamp. No: Whn adjusing h X hom posiion, b su o s h claanc bn h X-hom posiion dog!0 and h sufac h h snso! is acivad o mm. If h claanc is oo ga, an o in hom posiion dcion may occu bcaus h mpau of h sing machin iss duing sing opaion. BAS-3E.3EL.36E.36EL 6

70 Chap 4. Adjusmns (Y axis) 3E and 3EL. Rmov h bl cov and h fam sid cov.. Connc h pogamm o h opaion panl. 3. Tun on h po of h machin. 4. Pss h P ky on h pogamm. 5. Aach h ndl. 6. Tun h pully o appoach h ndl o h H-posiion sandad pla. y u H - posiion (X = 0, Y = 0) u mm 7. Pss h P ky and adjus h Y-hom posiion dog so ha h ndl is alignd ih h hom posiion (X=0, Y=0) of h H-posiion sandad pla. 8. Pss h P ky again o mak su ha h ndl is alignd ih h hom posiion (X=0, Y=0) of h H-posiion sandad pla. 9. Scu h Y-hom posiion dog using h s sc y. 0.Rmov h ndl..pss h P ky o b ou of h pogam mod, and un off h po..rplac h H-posiion sandad pla ih h ok clamp. No: Whn adjusing h Y hom posiion, b su o s h claanc bn h Y-hom posiion dog and h sufac h h snso u is acivad o mm. If h claanc is oo ga, an o in hom posiion dcion may occu bcaus h mpau of h sing machin iss duing sing opaion. 6 BAS-3E.3EL.36E.36EL

71 Chap 4. Adjusmns (Y axis) 36E, 36EL y u mm H - posiion (X = 0, Y = 0). Pss h P ky and adjus h Y-snso sing pla so ha h ndl is alignd ih h hom posiion (X=0, Y=0) of h H-posiion sandad pla.. Pss h P ky again o mak su ha h ndl is alignd ih h hom posiion (X=0, Y=0) of h H-posiion sandad pla. 3. Aach h Y-snso sing pla o h Y-hom posiion back using h bol. 4. Rmov h ndl. 5. Pss h P ky o b ou of h pogam mod, and un off h po. 6. Rplac h H-posiion sandad pla ih h ok clamp. No: Whn adjusing h Y hom posiion, b su o s h claanc bn h Y-diving shaf y and h sufac h h snso u is acivad o mm. If h claanc is oo ga, an o in hom posiion dcion may occu bcaus h mpau of h sing machin iss duing sing opaion. BAS-3E.3EL.36E.36EL 63

72 Chap 4. Adjusmns. Adjusing h nsion of h iming bl No: B su o chck h hom posiion af adjusing h nsion of h iming bl. Adjusing h nsion of X-iming bl 3E. Rmov h X-fd back cov.. Loosn h bol of X-pully bas B, hn adjus h nsion using h bol. y 3. Mov h X-fd back y o h lf nd and apply a load of 9.8N ( kgf) o h cn of h X-iming bl B. Thn adjus h X-iming bl B ih h adjus bol u o poduc a dflcion of 3 mm. 9.8N(kgf) 3mm 80mm u Adjusing h nsion of Y-iming bl. Rmov h bl cov and h fam sid cov. u. Loosn h bol, and mov h Y-fd puls moo back o adjus h nsion of h Y-iming bl. 3. Whn h po of h machin is und off, h should b no slack in h Y-iming bl y and h ok clamp am u should mov back and foh asily. Adjus h posiion of h Y-fd puls moo back using h bol. Whn h po is und on, mov h ok clamp am u back and foh, and adjus h nsion of h Y-iming bl y using h bol so ha h is no loosnss in h ok clamp am u. 64 BAS-3E.3EL.36E.36EL

73 Chap 4. Adjusmns 3EL and 36E, 36EL y 3EL.5mm 36E, 36EL mm 9.8N (kgf) 9.8N (kgf) 3EL 3mm 36E, 36EL.5mm o!! u i!0 Adjusing h nsion of X-iming bl A36 X-iming bl A36 is loopd aound X-iming pully A3 (A36) and X-iming pully B36. Th nsion of X-iming bl A36 should hav mm dflcion hn i is pssd in h middl of X-iming pully A3 (A36) and X-iming pully B36 ih a load of 4.9N (0.5 kgf) in h dicion of h ao. Tun h bols clockis o mov X-pully back L unil h appopia nsion is givn, and scu X-pully back L o h bd using h scs y. No: Th bols fo adjusing h iming bl nsion a in fon of and bhind X-pully back L. Adjus h bols ually so ha X-pully back L dos no lan o on sid. Adjusing h nsion of X-iming bl B36 X-iming bl B36 o is loopd aound iming pully A u and iming pully B i. Th nsion of X-iming bl B36 o should hav 3 mm dflcion hn i is pssd in h middl of iming pully A u and iming pully B i ih a load of 9.8N ( kgf) in h dicion of h ao. (36EL:.5 mm dflcion ih a load of 9.8N ( kgf) Tun h bols!0 clockis o mov X-pully back R! unil h appopia nsion is givn, and scu X-pully back R! o h bd using h bols!. BAS-3E.3EL.36E.36EL 65

74 Chap 4. Adjusmns 3. Adjusing backlashs mm Lo shaf. Til h machin had unil i sops.. Loosn h s sc, hn un h ock ga shaf o povid mm loosnss a h ip of h shul div. Y-axis fd Loosn h fou bols, hn adjus h Y-puls moo so ha h is no backlash bn h ock ga and h idl ga. 66 BAS-3E.3EL.36E.36EL

75 4. Adjusing h diving lv sopp posiion Chap 4. Adjusmns 6mm 6mm Mos 0.5 mm. Rmov h scs and h op cov.. If had imming is no pfomd, loosn h bols so ha h diffnc bn h had imm diving lv and h diving lv sopp is 6 mm. * Mak su ha h claanc bn h had imm diving lv and h diving lv sopp is a h mos 0.5 mm. Th diving lv sopp has an impind numb mak:, 3, o 4. If h claanc is lag han 0.5 mm, plac h diving lv sopp 4 ih ha ih a diffn numb. Fo xampl, hn h numb 3 sopp is usd, plac i ih numb 4 sopp. Whn h numb 4 sopp is usd, plac i ih numb sopp. 5. Adjusing h had imm diving lv posiion y. Rmov h scs and h op cov.. Tun h pully o plac h had imm cam ih is non-opaing poion facing upad. 3. Loosn h nu. Mov h sc y so ha h oll of h had imm diving lv ill un smoohly hn i is pu ino h goov of h had imm cam. BAS-3E.3EL.36E.36EL 67

76 Chap 4. Adjusmns 6. Wok clamp lif componns fo manual opaion (Solnoid yp). Fully pss in h plung of h ok clamp solnoid. y Lighly mak h shaf ouch h.. Adjus h pss ba lif lv am y so ha h shaf of h should sc lighly ouchs h od hn h pss ba lif lv is in conac ih h sopp. u 7. Adjusing h pss foo high. Tun h pully o h h ndl is a is los posiion. Th los poin of h pss ba is a h plac h h ndl is alignd ih h shul hook.. Fully un h plung of h spping solnoid in h dicion of h ao, hn adjus h lif lv so ha h ok clamp lif lv is in conac ih h clamp ndl ba. y 8mm i 3. Masu h dimnsion bn h pss foo y and h ndl pla hn h pss foo is a h los posiion. Tun h pully o s h ndl ba a is los posiion. Whn pulling h lif lv oad you unil i maks conac ih h adjus sc u, h disanc bn h pss foo and h ndl pla should b 8 mm. Loosn h nu i, and adjus h adjus sc u. u 68 BAS-3E.3EL.36E.36EL

77 Chap 4. Adjusmns 8. Adjusing h ndl up sop posiion Maial Fd pla in opaion y u Fd pla no in opaion. Loosn h sc (a h U sid on h pully ), and un h pully so ha h mak on h pully is insid h mak of h bl cov. Th pully sops la if i is und clockis; i sops ali if i is und counclockis. Th sandd ndl up sop posiion is 6 mm blo h ndl ba dad poin.. Timing bn h ndl and h fd mchanism is adjusd so ha h fd mchanism sas opaing af h ndl coms ou of h maial sn, and sops bfo h ndl pnas h maial. Th sc y on h D sid is ighnd fully counclockis a h im of shipmn. 3. Th sc u canno b adjusd bcaus i is usd fo dcing h ndl sop posiion. BAS-3E.3EL.36E.36EL 69

78 Chap 5. Ho o mak up h ok clamp Chap 5. Ho o mak up h ok clamp Th ok clamp is availabl in o yps; clamping yp and cass yp. Th maximum sing ang is (W L) BAS-3E (30mm 60mm), 3EL (0mm 60mm), 36E (00mm 00mm), 36EL (0mm 00mm). Clamping yp Cass yp Wok clamp (spaa pla) Wok clamp (singl yp) Cass clamp Cass suppo Fd pla Cass clamp assmbly. Ho o mak up clamping yp ok clamp Ho o mak up h ok clamp Cu ou h ok clamp blank so ha h cuou siz is id han h sing posiion by (half of h pss Wok clamp (Singl yp ok clamp blank) Sing posiion (Th ndl hads along) D/ + o.5mm foo diam + o.5 mm). D: diam of h op nd of h pss foo Fd pla (Fd pla blank) D/ + o.5mm Pss foo Wok clamp D -.5mm Ho o mak up h fd pla Cu ou h fd pla blank o.5 mm apa fom h sing posiion. In h cas of h lf figu, o.5 mm magin is uid on boh sids of h sing posiion. Fd pla Sing posiion -.5mm -.5mm -.5mm -.5mm 70 BAS-3E.3EL.36E.36EL

79 Chap 5. Ho o mak up h ok clamp Wok clamp (Sandad) Ho o mak up h plasic ok clamp. Cu ou h plasic pla accoding o h coun of a maial o b sn.. Bond a pap cushion maial o h lik aound h cuou scion o fimly pss a maial o b sn. 3. Mak up h fd pla by fing o im. "Ho o mak up h fd pla". OT pss pla assmbly (plasic pla) Fd pla. Ho o mak up cass yp ok clamp Th cass yp ok clamp is composd of cass pla (U), cass pla (D), and h hings as illusad in h lf figu. Hings. Cu ou cass plas (U) and (D). Fo cuing dimnsions, f o scion "Ho o mak up h clamping yp ok clamp". * Making up o casss o us hm alnaly ill incas ok fficincy. Cass clamp assmbly Cass pla D-B Cass pla D-B Cass pla D-A (ion). Bond a pap cushion maial o h lik aound h cuou scion o fimly pss a maial o b sn. Cass pla (D) is availabl in o yps; D-A and D-B. Cass pla D-B * Us cass D-B ih h sam ay as D-A, xcp ha a plasic pla o h lik mus b bondd on h back of D-B. Whn mouning hings on cass pla D-B, ins a counsunk sc M3 ino h 4.6 mm diam counsunk hol pio o bonding h plasic pla. Lo cass pla (plasic) BAS-3E.3EL.36E.36EL 7

80 Chap 5. Ho o mak up h ok clamp Cass pss (8) Cass pss R Cass pss L =3. SO SO Cass pss R Cass pss L =3. SO SO Cass pss 3R Cass pss 3L =3. SO SO Clamp sping (5) = = =0.8 Cass pss 4R Cass pss 4L =3. SO85-00 SO85-00 Clamp sping SO Clamp sping SO Clamp sping 3 SO No: To us h cass suppo h s bas fo fd pla illusad blo should b aachd. Cass hold pla S Cass pla D-B (=) S Cass pla D-B 80 (=) S S bas fo fd pla S Cass hold pla (=3.) S Pin S Cass hold pla dsignd fo h modl BAS30 Cass hold pla S S Nu Cass lo pla A (=) S B (=) S A - 80 (=) S B - 80 (=) S Cass pla U-A (=) S B (=) S A - 80 (=) S B - 80 (=) S Cass pss (A) assmbly S Hing, lf Hing, igh Cass pla U-A Hing,lf Hing,igh Cass pla D-A S S Cass pss (B) assmbly S Cass pla U-A S Cass pla D-A (=) S Cass pla D-A 80 (=) S439-0 Hing,lf Hing,igh Cass pla D-A S BAS-3E.3EL.36E.36EL

81 Chap 6 Po supply and lcical pas adjusmn Chap 6 Po supply and lcical pas adjusmn. Pcauions a h im of adjusmn Pay anion o h folloing hn opning h conol box fo mainnanc. Elcic shock Som lag capacios may hav a high volag maining in hm fo up o 5 minus af h po is und off. To pvn lcic shock, ai a las 5 minus af h po is und off bfo doing h folloing: Opning and closing h conol box Rplacing fuss Spaaing and joining conncos masuing sisanc Doing anyhing ih a possibiliy of ouching somhing insid h conol box Som adjusmns ui masuing h volag hil h po is und on ih h conol box kp opn. In such a cas, b caful no o ouch any plac oh han ha fo h masumn. In addiion, alays kp in mind ha a high volag mains fo 5 minus af h po is und off. Injuy Whil h po is und on, h cooling fan of h conol box opas; b caful no o g caugh in i. Whn spaaing o joining conncos, and masuing somhing, b caful no o cu you fings on mal pas such as hasinks and covs.. Componns insid h conol box Th folloing a bif xplanaions of componns insid h conol box. S conol cicui block diagam a h nd of his manual fo h dails of h conncions. Main PCB Th main PCB is fixd o h a panl of h conol box. This PCB svs o conol machin opaion. Po supply cicui boad Th po supply cicui boad is fixd a h boom of h conol box. Fou fuss a mound on his PCB. Panl cicui boad Th panl cicui boad is fixd o h fon panl of h conol box. This PCB conols indicaions of h machin saus and h inpu opaion. DC fan moo Th DC fan moo svs as a fan o cool h insid of h conol box. Clan h inl fil monhly. Convsion ansfom (dpnding on po supply volag spcificaion) Th convsion ansfom conols h po supply volag o povid 0 V. Opaion panl Conol box Panl cicui boad Convsion ansfom DC fan Inl fil 3.5 FDD Po supply cicui boad Main PCB BAS-3E.3EL.36E.36EL 73

82 Chap 6 Po supply and lcical pas adjusmn 3. Fus xplanaion Whn placing a fus, follo h insucions indicad in "0-9. Toublshooing flocha." If a componn on a PCB is damagd, a fus may blo again immdialy vn hn i has bn placd. Whn placing a fus, b su o us h spcifid ons lisd blo. No. Pa nam Pa cod Manufacu Whn a fus has blon G fus (5AFB) (uick mling yp, 5A-50V) S Toyo Fus Company TOYO5A Th fd mchanism and ok clamp do no opa. Eo [E-A] appas. G fus (5AFB) (uick mling yp, 5A-50V) S Toyo Fus Company TOYO5A Th machin moo dos no un. Eo [E-0] appas. 3 Fus 6A (glass ub fus, 6A-50V) Fuji Tanshi Company FGBO Th po lamp is no li, and nohing opas. 4 Fus 6A (glass ub fus, 6A-50V) Fuji Tanshi Company FGBO Th po lamp is no li, and nohing opas. Fus No. Fus No.3 Fus No. Fus No.4 74 BAS-3E.3EL.36E.36EL

83 4. Conncos Chap 6 Po supply and lcical pas adjusmn Mos of h machin oubl is du o connco poblms including impop conncion o insufficin conac. Thfo, b su o chck if ach connco is cocly insd and ha h is no conac failu bn pins and is bfo saing oublshooing pocdus. Connco posiions Ousid of h conol box Panl cod connco Foo sich connco Main PCB P9 P8 P9 P0 P4(OPTION) P P4 P3 P P8 Main P-ROM(MN) P Moo P-ROM (MT) P5 P0 P7 P P6 P P3 P5 P4 P7 P6 P5 BAS-3E.3EL.36E.36EL 75

84 Chap 6 Po supply and lcical pas adjusmn Po supply cicui boad P5 DC300 P4 ACIN P POWER P3 DC8 P PER Ousid of h panl Pogamm cod Panl cicui boad Panl P-ROM (PL) P4 OPTION P3 OPTION P PGM P5 DRV P FDD 76 BAS-3E.3EL.36E.36EL

85 Chap 6 Po supply and lcical pas adjusmn Pogamm and pogamm cicui boad LCD inv Opaion panl LCD Pogamm P - ROM Pogamm PCB LCD conas VR BAS-3E.3EL.36E.36EL 77

86 Chap 6 Po supply and lcical pas adjusmn Conac failu Th conncos funcions a dividd ino fou cagois. Som conncos may blong o mo han on goup. B su o invsiga anoh cagoy if a poblm is no found in on cagoy. Ffo h dails of conncions, f o h conol cicui block diagam a h nd of his manual.. Fd mchanism Poblm Hom posiion is no poply dcd. Eo [E.A] appas. Connco No. and posiion Main PCB X hom posiion snso Y hom posiion snso Foad fd dos no opa cocly. Eo [E.A] appas. Main PCB Y puls moo Sidays fd dos no opa cocly. Eo [E.A] appas. Main PCB X puls moo. Wok clamp lif and had imm mchanisms Th ok clamp dos no opa. Th machin dos no opa. Main PCB Conol box Foo sich Th ok clamp dos no opa. BAS-3E (Solnoid yp) Thad imming is no pfomd. Thad ip dos no opa. Th ok clamp dos no opa. Main PCB Wip solnoid Thad imming solnoid Sing clamp solnoid Pss foo solnoid 78 BAS-3E.3EL.36E.36EL

87 Chap 6 Po supply and lcical pas adjusmn Th ok clamp dos no opa. (Fo BAS-3E solnoid yp, h is no nd o cay ou iing o ai valvs.) Main PCB Ai valv 3. Sing opaion Th po lamp is no li, and nohing opas. Machin opaion is unsabl. Po supply cicui boad Convsion ansfom Po sich Th po lamp is no li, and nohing opas. Machin opaion is unsabl. Th fd mchanism dos no opa. Th ok clamp and h pss foo do no opa. Eo [E.A] appas. Po supply cicui boad Main PDB Th machin moo dos no un. Moo opaion is unsabl. Ndl up sop posiion is no coc. Eo [E.0] appas. Eo [E.] appas. Po supply cicui boad Main PDB Th machin moo dos no un. Moo opaion is unsabl. Ndl up sop posiion is no coc. Eo [E.0] appas. Eo [E.] appas. Po supply cicui boad Main PDB Th machin moo dos no un. Moo opaion is unsabl. Ndl up sop posiion is no coc. Eo [E.0] appas. Eo [E.] appas. Main PCB Synchoniz BAS-3E.3EL.36E.36EL 79

88 Chap 6 Po supply and lcical pas adjusmn Th machin moo dos no un. Moo opaion is unsabl. Ndl up sop posiion is no coc. Eo [E.0] appas. Eo [E.] appas. Main PCB Machin moo 4. Pogamm opaion Th pogamm dos no opa. No sichs on opaion panl opa. Ponl cicui boad Pogamm cicui boad Kys on h pogamm spond, bu nohing appas on h display. (P-LCD) Display of h pogamm is no li. (Inv fo P3-LCD) Pogamm cicui boad LCD inv 5. Ohs Th DC fan moo dos no un. Eo [E.c5] appas. (P0 FAN-R) Eo [E.c] appas. (P0 FAN-L) Main PCB DC fan DC fan Eo [E.F] appas. Po supply cicui boad Main PDB Indicaion is sang. Any sich dos no hav any ffc. Th po lamp is no li. Main PCB Ponl cicui boad 80 BAS-3E.3EL.36E.36EL

89 Chap 6 Po supply and lcical pas adjusmn Eo [E.] appas. Emgncy sop sich is jcd. Main PCB EM sich Eo [E.40] appas. Ponl cicui boad Floppy disk BAS-3E.3EL.36E.36EL 8

90 Chap 6 Po supply and lcical pas adjusmn 5. DIP sichs No: Whn changing DIP sich sing h po mus b off. Panl DIP sich funcions DIP sich A SW No. A - Whn ON Af sing is compl, h ok clamp is aisd by h opao and dos no is auomaically. Vaious sing combinaions fo DIP sichs No., No.3 and No.4 can b usd o chang h ay h ok clamp is aisd and lod. Fo pnumaic ok clamps, h opaion mod can b changd using h o-sag ok clamp sich. SW A- SW A-3 SW A-4 Typ Funcion of ok clamp pdal Solnoid Wok clamp and pss foo is and lo simulanously. ON Solnoid Only ok clamp iss and los; pss foo los hn saing sich is pssd ON Pnumaic Fo spli-yp ok clamp h lf/igh od changs alnaly. ON ON Pnumaic Pnumaic Only ok clamp iss and los; pss foo los hn saing sich is pssd ON Pnumaic ON Pnumaic Wok clamp and pss foo is and lo simulanously. ON ON Pnumaic Righ ok clamp, lf ok clamp and pss foo lo in his od. Thy is in h vs od ON ON Pnumaic Lf ok clamp, igh ok clamp and pss foo lo in his od. Thy is in h vs od. ON ON ON Pnumaic Boh lf and igh ok clamps, and pss foo lo in his od. Thy is in h vs od. 8 BAS-3E.3EL.36E.36EL

91 Chap 6 Po supply and lcical pas adjusmn SW No. A-5 A-6 Whn ON Af sing is compld, ok clamp dos no auomaically is (only in spli mod). Clamping foc oupu is poducd (Inn clamping dvic availabl as an opion). A-7 Singl-pdal opaion using h saing sich; hn h saing sich is pssd, h ok clamp los, and hn i is lasd, sing sas. A-8 Thad bakag dco dvic is acivad (availabl as an opion). DIP sich B SW No. B- B- B-3 B-4 B-5 Whn ON Singl spli mod acivad Thad is no immd af an mgncy sop. Ndl cool oupu is poducd. (availabl as an opion). Whn a oaing-yp had bakag dco dvic is usd, dcion pcision is changd fom 8 o 4. Whn a fib-yp had bakag dco dvic is usd, dcion pcision is changd fom 5 o 0. B-6 B-7 Fib-yp had bakag dco dvic is ON, and DIP sich A-8 is ON (availabl as an opion) Whn using a 3-sag pdal B-8 Fding spd is sichd o high spd. BAS-3E.3EL.36E.36EL 83

92 Chap 6 Po supply and lcical pas adjusmn DIP sichs insid h conol box DANGER Wai a las 5 minus af uning off h po sich and disconncing h po cod fom h all oul bfo opning h fac pla of h conol box. Touching aas h high volags a psn can sul in sv injuy. Main PCB DIP sich C c- c- c-3 Modl Aa (X, Y) ON BAS3E 3060 ON BAS36EL 000 ON ON ON ON ON ON ON ON ON ON BAS3EL 060 SW No. Whn ON c-4 Conolld sing aa bcoms 00 mm 400 mm c-5 5 Fo pnumaic yp, s o ON hn h conncion has bn changd so ha h ok clamp mains aisd hn h po is und off. c-6 c-7 c-8 Spping ok clamp opad by ai pssu is usd (hn solnoid yp is sandad) BAS-3E.3EL.36E.36EL

93 Chap 6 Po supply and lcical pas adjusmn DIP sich D SW No. D- D- D-3 D-4 D-5 D-6 Whn ON Th fis o sichs a h sing sa ill b sn a lo spd (appox. 60 spm). Th las o sichs a h sing nd ill b sn a lo spd (appox. 60 spm) Th las o sichs a h sing nd ill b sn a lo spd (appox. 700 spm) Slo-spd sing a h sing sa ill b cancld. D-7 Whn h upp shaf is soppd, h moo ill chang dicion and h ndl ba ill un o h viciniy of h ndl up sop posiion. D-8 Duing an mgncy sop, h had is immd and h ndl ba sops in h aisd posiion. BAS-3E.3EL.36E.36EL 85

94 Chap 6 Po supply and lcical pas adjusmn 6. Changing spcial funcions using h mmoy sichs Th funcions of h sichs on h opaion panl can b changd o cay ou spcial funcions. No:Th folloing a spcial uss. All h mmoy sichs a s o OFF bfo shipmn fom h facoy. BAS-300E sis POWER PROGRAM NO. MENU B.T.. SET B.T.. CHANGE R / W X-SCALE Y-SCALE SPEED B.T. COUNTER SPLIT N. TEST STEP BACK y. Tun on h po sich.. Whil pssing h TEST sich, pss h STEP BACK sich o sich o sing mod. 3. Pss h pogam slc sich so ha h numb displayd on h display scn machs h sich numb (00-3F) fo h funcion ha you ould lik o slc fom h abl. 4. Pss h STEP BACK sich o sich h sing appaing in h display scn fom OFF o ON. If pssd onc mo: If h B.T. CHANGE sich y is pssd a his im, all mmoy sich sings ill b changd o OFF. 5. Pss h TEST sich. Th display ill un o nomal. 86 BAS-3E.3EL.36E.36EL

95 Chap 6 Po supply and lcical pas adjusmn Mmoy Sichs (00 0F) SW No. mmo-00 mmo-0 mmo-0 mmo-03 Whn ON Whn moving o h hom posiion, h fd pla movs in h od X Y and h sa posiion movs in h od Y X. Whn moving o h hom posiion, h fd pla movs in h od Y X and h sa posiion movs in h od X Y. Th foad posiion bcoms h hom posiion, and movmn is in h od Y X and X Y. Usd fo aaching buons. Auomaic jco opas. (I is availabl by spcial od.) DIP sich A-7 is s o ON. Cass is hld by auomaic jco and h sing machin auomaically sas. mmo-04 mmo-05 mmo-06 mmo-07 mmo-08 mmo-09 mmo-0a mmo-0b mmo-0c mmo-0d mmo-0e mmo-0f Ndl sops in up posiion duing mgncy sop: (Ndl nomally sops in don posiion.) Whn sing is finishd, h fd pla movs via h machin hom posiion o h sa posiion. Af h final sich, h ok clamp iss and hn h fd pla uns o h sa posiion. Inmin ok clamp is no usd (dos no is). Whn using an alnaing clamping pss (/4 ON, 3/4 OFF), and hn sing ovlapping cangls. Wip is changd o pnumaic ip. (Pnumaic ip is availabl as an opion.) Jog fding bcoms fas duing pogamming. ON hn a o-sag nsion is usd. (To-sag nsion is availabl as an opion.) Singl-pdal opaion by mans of o-sag ok clamp sichs. DIP sich A- is ON Claing h mgncy sop sich acion is caid ou using h STEP BACK sich. Ts fding is caid ou a h sam spd as nomal sing. (Fo chcking fd opaion) Af sing is finishd, h ok clamp auomaically opns and closs onc (pacic opaion) Mmoy Sichs (0 F) SW No. mmo-0 mmo- mmo- mmo-3 Whn ON Duing fd s opaion, fding 00 sichs a a im is possibl using h STEP BACK sich. Af h hom posiion is dcd and h machin movs o h sing sa posiion, h ok clamp iss auomaically. Whn xndd opion oupu No. is ON, h sing machin sas auomaically. S o ON hn h bobbin chang is bing usd. (This pa is availabl by spcial od.) ç ç ç ç No:C indicas ha hs funcions a availabl fo sofa vsions MN-C o la. BAS-3E.3EL.36E.36EL 87

96 Chap 6 Po supply and lcical pas adjusmn Mmoy Sichs (0 F) SW No. mmo-0 mmo- mmo- Whn ON Milling dvic can b usd (availabl as an opion). Bobbin had coun and poducion coun opa vy im had is immd. Wok clamp is lod by pssing ok clamp fis sag sich ic, ihou using ok clamp scond sag sich. Whn DIP sich A- is s o ON, igh ok clamp and lf on a lod in his od; hn OFF, lf ok clamp and igh on a lod in his od. Thy a aisd simulanously. mmo-3 Whn h ok clamp is lod, pssing h sa sich causs locking; if h sich is lasd bfo locking, h ok clamp is aisd. Whn DIP sich A- is s o ON, h igh ok clamp and h lf on a lod in his od; hn OFF, h igh ok clamp and h lf on a lod in his od. Thy a aisd in h vs od. mmo-4 mmo-5 mmo-6 mmo-7 Ndl up o is dcd. ON hn machin is uippd ih signal o indicao. (This indicao is availabl by spcial od.) ON hn machin is uippd ih had nipp. (Thad nipp is availabl by spcial od.) Af pss foo iss, had nipp ill opa. ON hn machin is uippd ih s sich. (Rs sich is availabl by spcial od.) mmo-8 Whn h sa sich is pssd, h igh ok clamp and h lf on a lod in his od, and sing sas. Whn h ok clamp fis sag sich is pssd, h lf ok clamp and igh on a lod in his od (hn DIP sich A- is s o ON). Whn DIP sich A- is s o OFF, h od is vsd. mmo-9 Poducs h ok clamp signal oupus (igh and lf ok clamps, and pss foo) so ha a o-posiion ai valv can b usd. (To-posiion ai valv is availabl by spcial od.) mmo-a Whn using a ipl pdal (DIP sich B-7 is also ON), h igh is usd xclusivly o dc h hom posiion. If DIP sich A-7 is OFF, h lf pdal causs lf and igh ok clamps o b aisd and lod simulanously. If ON, h lf pdal causs h lf ok clamp o b aisd and lod, and h saing pdal causs h igh ok clamp o b lod. mmo-b mmo-c mmo-d mmo-e mmo-f B430E singl foo pdal can b usd. DIP sich A-7 should b ON. Bobbin had coun is dcmnd a h sa of sing. An ai pssu dop dcion sich is usd. (This dcion sich is availabl by spcial od.) Spli numb is changd auomaically. Pogam numb is changd auomaically. 88 BAS-3E.3EL.36E.36EL

97 Chap 6 Po supply and lcical pas adjusmn Tun h dial hil pssing h STEP BACK sich o chang h valus. Tun h dial hil pssing h STEP BACK sich o chang h valus. SW No. Possibl sing ang Unis Iniial valu Explanaion mmo x 0ms 0 Tim unil fd mchanism sas moving af ok clamp has lifd. mmo Changs h fd spd. (Fas) 4 (Slo) mmo Changs h possibl sing spd fo a givn sich lngh. (Fas) 7 (Slo) (,700/3 mm), (,600/3 mm), 3(,500/3 mm), 4 (,300/3 mm), 5 (,000/3 mm), 6 (,800/3 mm), 7 (,00/3 mm) Sings and a ousid h aany spcificaion a h im of shipmn fom h facoy.) mmo-33-0 x Changs h fd iming (Fas) 5 (sandad) 0 (Slo) mmo Numb of sichs sn a 400 spm (0W spd) a sing sa mmo Xms 40 Solnoid ON im changs hn ok clamp is bing lod (solnoid spcificaions only) 0 60 (Qui) (High ok clamp capaciy) mmo Solnoid ON im o ais pss foo is changd. (Sandad) 3 (Upp limi) (0 ms) (0 ms) 3 (30 ms) ç mmo Ga aio is auomaically cocd hn DD daa is ad. 0: Follos h modl spcifid in DIP sich C. : Rads DD daa as 3A daa. : Rads DD daa as 36A daa. 3: Rads DD daa as 34A/34A daa. [This funcion is availabl hn panl PROM indicaion is PL-C o la.] mmo-38-0 X0.S Dlay im fom h poin hn h cass is clampd o h sa of sing hn DIP sich A7 is ON duing auomaic sing Î mmo [S valu] 0: Snso hom posiion, : Cn of sing aa, : Upp lf of sing aa, 3: Lo lf of sing aa, 4: Upp igh of sing aa, 5: Lo igh of sing aa, 6: Sing sa poin, 7: Sing nd poin, 8: Upp lf of mask, 9: Lo lf of mask, 0: Upp igh of mask, : Lo igh of mask [Pocdu]. Slc mmoy sich 39.. Chang X and Y scals. 3. Sp on sa sich o un o hom posiion, and sing daa can b cad ih spcifid scals. [Mask] Upp lf of mask Lo lf of mask Mask is a cangula fam o cov h oundd dgs of sing daa. In h lf figu, an oval is sing daa, and h cangl indicad ih a bokn lin is h mask. No:Ç Î Ï indicas ha hs funcions a availabl fo sofa vsions MN-C MND MN-F o la. BAS-3E.3EL.36E.36EL 89

98 Chap 6 Po supply and lcical pas adjusmn SW No. Possibl sing ang Unis Iniial valu Explanaion mmo-3a Chang spd limi by sich lngh. (Max. spd mains sam) :Spd limi by sich lngh is up,sing spd incass. :Sandad 3:Spd limi by sich lngh is don, sing spd dcass. * In cas difing poblm occus a a pa of lag sich lngh, slc 3. * If you slc, Plas b caful bcaus difing migh Ï occu dpnding on sing condiion. mmo-3b - mmo-3f Chcking h inpu snso and DIP sich inpu u PROGRAM NO. R / W MENU X-SCALE Y-SCALE SPEED B.T. COUNTER SPLIT N. y BAS-300E sis B.T. SET TEST POWER B.T.. CHANGE STEP BACK A B OFF OFF. Whn h SPLIT NO. indicao is li and h R/W sich is pssd hil h TEST sich is bing pssd, h X-SCALE indicao ill b li and h sa of h X hom posiion signal ill appa on h display. Whn snso is ON Whn snso is OFF. Each im h MENU sich y is pssd, a diffn indicao ill illumina and h opaing condiion fo h cosponding im ill appa on h display. Whn X-SCALE indicao is li : X hom posiion snso Whn Y-SCALE indicao is li : Y hom posiion snso Whn SPEED indicao is li : Ndl up signal (synchoniz) Whn B.T. COUNTER indicao is li : 4-spli signal (synchoniz) Whn SPLIT ON. indicao is li : Ndl don signal (synchoniz) 3. If h sings fo DIP sich A a h sid of h opaion panl a changd a his im, h changd sich numb ill appa in h lf digi of h PROGRAM NO. display u. 4. If h sings fo DIP sich B a changd a his im, h changd sich numb ill appa in h igh digi of h PROGRAM NO. display u. 90 BAS-3E.3EL.36E.36EL

99 8. Chcking h inpu volag. Tun on h po sich.. Pss h MENU sich unil h X-SCALE indicao is li. Chap 6 Po supply and lcical pas adjusmn SPLIT NO. SPLIT X-SCALE N. X-SCALE 3. Whil pssing h TEST sich, pss h R/W sich. TEST R / W 4. If h inpu volag is nomal, h inpu volag condiions ill b shon in h display as shon blo. 00-V spcificaions 0-V spcificaions 30-V spcificaions 00-V, 380-V, 400-V and 45-V spcificaions "00" is displayd hn h inpu volag is 00 V. "0" is displayd hn h inpu volag is 00 V (fo 00-V spcs.), 380 V (fo 380-V spcs.) o 45 V (fo 45-V spcs.). 5. Pss h TEST sich onc mo o un h display o h nomal condiion. 9. Claing all mmoy sings If h sing machin sops opaing nomally, h caus may b ha an incoc mmoy sing has bn mad by mans of h mmoy sich, fo insanc. In his cas, cay ou h folloing pocdu o cla h mmoy, and also chck h DIP sich sings. Whil pssing h R/W sich, un on h po. This ill cla all of h mmoy sings. R / W BAS-3E.3EL.36E.36EL 9

100 Chap 6 Po supply and lcical pas adjusmn 0. Confiming sofa vsion BAS-300E sis POWER PROGRAM NO. MENU B.T. SET B.T.. CHANGE R / W X-SCALE Y-SCALE SPEED B.T. COUNTER SPLIT N. TEST STEP BACK. Whil pssing h TEST sich, un on h po o h machin. Vsion numb of ach PROM can b confimd. Pogam NO display Mnu display nd digi s digi:prom idnificaion cod 4h and 5h digis: Spcial spcificaion 3h digi:vsion numb vsions A,B, and C a placd ih,, and 3 spcivly.. Evy im h MENU sich on h panl is pssd unil h TEST sich is pssd again, h indicaion ill chang as follos: Indicaion (A) (b) (c) (d) LED of MENU sich X-SCALE Y-SCALE SPEED B.T.COUNTER PROM Main PROM (MN) Moo PROM (MT) Pogamm PROM (PG) Panl PROM (PL) Vsion numb indicaion (xampl) PROM labl BAS300E MN-C Indicaion [A0] [300] BAS300E PL-D03 Indicaion [d0] [403] 9 BAS-3E.3EL.36E.36EL

101 . Eo cods Chap 6 Po supply and lcical pas adjusmn NOTE If an opaion poblm occus, a buzz ill sound and an o cod ill appa on h display scn; if a pogamm is conncd, an o mssag ill appa on h scn. Wai 0 sconds o mo af uning h po off bfo uning i back on again. Cod E.0 E. E. E.0 E. E. E.30 E.3 E.3 E.40 E.4 E.43 E.4F Caus Emgncy sop sich as pssd. Emgncy sop sich as pssd duing sing. Emgncy sop sich is bing coninually pssd, o mgncy sich conncion o. Poblm ih machin moo sopping, o synchoniz conncion o. Machin moo opaion o. Ndl up sop posiion o. Daa is ousid possibl sing aa du o nlagmn o ducion aio sing. Daa pich xcds.7 mm du o nlagmn o ducion aio sing. No nd cod as inpu ino sing daa. Floppy disk is no insd, disconncd cod insid opaion panl, o malfuncion of div. Pogam numb is invalid, no daa, o floppy disk is no fomad. Floppy disk changd fom adabl disk hn sing h bobbin had o hn sing h mmoy sich. Oh o hn ading floppy disk. Rmdy Pss h mgncy sop sich onc mo o cancl. Pss h mgncy sop sich onc mo o cancl. Th STEP BACK sich can hn b usd o sum sing. Tun off h po and chck. Tun off h po, and hn un h machin pully o chck if h machin has lockd up. Chck h synchoniz conncion. Chck if conncos P4, P5 o P6 a disconncd. Tun off h po and chck h gound i conncion. Tun h pully o align h indx mak ih h ndl up sop posiion. Chck h V-bl nsion. Chck h nlagmn o ducion aio sing. Chck h nlagmn o ducion aio sing. Inpu an nd cod, o chang h pogam numb. Ins a floppy disk. If floppy disk is alady insd, un off h po and chck h conncions of cods insid h opaion panl. Chck h floppy disk. Rplac ih adabl floppy. Rplac h floppy disk and pa h opaion. E.50 Floppy disk is i-pocd. Rmov h i-pocion. E.5 Insufficin spac on floppy disk. Us a diffn floppy disk. E.5 Floppy disk canno b fomad. Rplac h floppy disk and pa h opaion. E.5F Floppy disk i o. Rpa h opaion. E.60 E.6 Daa backup is no possibl (Panl PCB) Daa canno b backd up. (Conol PCB) Tun off h po, ai a hil and hn un i back on. If h o appas coninually, conac a ualifid svic chnician. E.70 E.80 E.8 Opion oupu numbs a duplicad. Thad bakag o dcd by oaing-yp had bakag dco dvic. Upp had bakag o dcd by opical fib-yp snso. Chang h opion oupu numb. Thad h upp had. Sing can hn sum. Thad h upp had. Sing can hn sum. BAS-3E.3EL.36E.36EL 93

102 Chap 6 Po supply and lcical pas adjusmn Eo cods [E.9 *] - [E.F *] DANGER Wai a las 5 minus af uning off h po sich and disconncing h po cod fom h all oul bfo opning h fac pla of h conol box. Touching aas h high volags a psn can sul in sv injuy. Cod E.90 E.9 E.A0 E.A E.c0 E.c E.c E.c3 E.c4 E.c5 E.d0 Caus Abnomal dop in po supply volag, o po as und on again immdialy af i as und off. Abnomal is in po supply volag. Saing sich as pssd ihou any valid sing daa loadd. Hom posiion poin as no dcd ihin a cain im duing hom posiion dcion. Moo PROM is no cocly insd. Th box cooling fan (a h lf hn looking fom h fon) is no opaing. Ha shink of conol cicui boad is abnomally ho. Abnomal cun dcd in X puls moo. dabnomal cun dcd in X puls moo. Th box cooling fan (a h igh hn looking fom h fon) is no opaing. Ai pssu dop o. Rmdy Tun off h po and chck h inpu volag. Af uning off h po, ai 3 sconds o mo bfo uning i on again. Tun off h po and chck h inpu volag. R-ad h sing daa. Tun off h po and chck h X-Y fd and h hom posiion snso conncion. Tun off h po and chck. Tun off h po and chck hh any had scaps hav buil up. Tun off h po and clan h ai inak po of h box. Tun off h po and conac a ualifid svic chnician. Tun off h po and conac a ualifid svic chnician. Tun off h po and chck hh any had scaps hav buil up. Tun off h po and chck. E.E0 E.E E.E E.E3 E.F0 E.F E.F Main PROM is no cocly insd. Communicaion o dcd by conol cicui boad. Communicaion o dcd by panl cicui boad. Bad conncion in cabl bn panl and box. Po lay is no opaing (malfuncion of po supply cicui boad). Bad conncion in cabl bn po supply cicui boad and main cicui boad. Abnomal cun dcd in po supply cicui boad. Tun off h po and chck. Tun off h po, ai a hil and hn un i back on. Tun off h po, ai a hil and hn un i back on. Tun off h po and chck. Tun off h po and conac a ualifid svic chnician. Tun off h po and chck. Tun off h po and conac a ualifid svic chnician. REFERENCE sgmn LED alphab Panl display Tx display A b c d E F 6 H L O 94 BAS-3E.3EL.36E.36EL

103 Chap 7 Chap 7. Toubl shooing Explanaion of shaps Indicas manual opaion. Indicas sing-up opaion. Indicas sich opaion. Slcs h cous of acion o follo, using a ys-o-no dcision-making pocss. Indicas ha h pocdu o follo appas in h fis column of "poblm dminaion and soluion abl". OFF Indicas ha h pocdu o follo appas on h nx pag. Indicas uning-off of h po sich. Flocha Sa Tun on POWER sich. Poing-up sunc Is h po lamp li? NO OFF # YES Dos any o cod appa on h ERROR NO. indicao? YES OFF #. NO Pss MENU sich a f ims. Dos h li LED chang vy im you pss h MENU sich? NO OFF #. YES Ins h floppy disk. BAS-3E.3EL.36E.36EL 95

104 Chap 7 Tun on POWER sich. Pss h PRO NO. Sich, hn pss h R/W sich. Floppy disk insion Dos any o cod appa on h ERROR NO. indicao? YES OFF # NO Dos an o cod appa af h indicao lamp is li and und off? YES OFF #3 NO Tun on POWER sich. Sp on h Foo sich. Wok clamp lif mchanism Do pss foo and ok clamp mov up and don? NO OFF #4 YES 96 BAS-3E.3EL.36E.36EL

105 Chap 7 Pss foo and pss pla opaion S cass o maial o b sn. Sp on h foo sich o clos h ok clamp. Inpu sing daa. Sp on h pss pla lif sich. Dos h pss pla un o h hom posiion? NO OFF #6 YES Shifing o h sing sa posiion Dos any o cod appa on h ERROR NO. indicao? YES OFF #7 NO Dos h pss pla shif o h sing sa posiion? NO OFF #8 YES BAS-3E.3EL.36E.36EL 97

106 Chap 7 Inpu sing daa and shif o h sing sa posiion. Pss h TEST sich. Is h TEST lamp li? NO OFF #9 YES Sp on h sa foo sich. Is h maial fd duing sing sich by sich? NO OFF #0 YES Ts Sp on h pss pla lif sich. Dos h fding opaion g fas? NO OFF # YES Rlas h pss pla lif sich. Dos h pss pla movmn mach h floppy disk daa? NO OFF # YES Dos h pss pla un o h sing sa posiion ihou o? NO YES 98 BAS-3E.3EL.36E.36EL

107 Chap 7 Pss h TEST sich o un off h TEST lamp. Inpu sing daa and shif o h sing sa posiion. Sp on h sa foo sich. Machin dos no sa and an o cod appas? YES OFF #3 NO Dos an o cod appa af h machin sas? NO YES OFF #4 Sing opaion Dos h pss pla mov sich by sich o s h maial? NO OFF #5 YES A had imm and had ip acivad? NO OFF #6 YES Dos h machin sop ih h ndl a h upp posiion? NO OFF #7 YES Dos h machin un o h sing sa sa accoding o h floppy disk daa? YES NO OFF #8 BAS-3E.3EL.36E.36EL 99

108 Chap 7 Pss h EM sich hil sing. Inpu sing daa and sa sing opaion. Dos o (E.) appa hn h machin and fding opaion sops? NO OFF #9 YES Pss h EM sich again. Emgncy sop and saing opaion Dos h machin sop ih h ndl a h upp posiion hn EMERGENCY lamp gos off and had is immd? YES Pss h STEP BACK sich. NO OFF #0 Dos h fding opaion vs sich by sich? NO OFF # YES Rlas h STEP BACK sich and sp on h sa foo sich. Dos h sing opaion sa? NO OFF # YES Pss h Ky on h pogamm. Tun on POWER sich. Dos h pss pla un o h hom posiion? NO OFF #3 Pogaming dvic YES Is h display illuminad? NO YES Dos ach ky sich funcion cocly? NO YES Sop (No abnom aliy) 00 BAS-3E.3EL.36E.36EL

109 Chap 7 Poblm soluion and masus Pcauions Pay anion o h folloing hn opning h conol box fo mainnanc. Elcical shock Som lag capacios may hav a high volag maining in hm fo up o 5 minus af h po is und off. To pvn lcical shock, ai a las 5 minus af h po is und off bfo doing h folloing: * Opning and closing h conol box * Rplacing fuss * Spaaing and joining conncos * Masuing sisanc * Doing anyhing ih a possibiliy of ouching somhing insid h conol box Som adjusmns ui masuing h volag hil h po is und on ih h conol box kp opn. In such a cas, b caful no o ouch any plac oh han ha fo h masumn. In addiion, alays kp in mind ha a high volag mains fo 5 minus af h po is und off. Injuy Whil h po is und on, h cooling fan of h conol box opas; b caful no o g caugh in i. Whn spaaing o joining conncos, and masuing somhing, b caful no o cu you fings on mal pas such as h hasinks and ovs. Whn placing a fus, b su o us a n on of h sam ualiy and capaciy as h old on. Rf o h cicui block diagam a h nd of his manual gading h connco numbs and hi machs. Bfo adjusmn Whil h po is und off, chck ach connco is sculy pluggd in by fing o pag 73 Lis of connco numbs and machs. Find h o saus numb in h oublshooing flocha. Fom h applicabl pa of h flocha, ak h fnc numb o find h cospondingly numbd dails of h poblm in h folloing abl. BAS-3E.3EL.36E.36EL 0

110 Chap 7 Eo saus Pobabl causs Chck/pai/adjus Pas o b placd. Convsion ansfom impoply id (fo 00 V, 0V spcificaion) To h po supply To h po sich No: Bfo adjusmn, b su o chck ha h po is und off o pvn lcic shock. If h po is und on, un off h po, and ai a las 5 minus. Convsion in h conol box Chck h ansfom is cocly and sculy id o h minals. (Fo 00 V, 0 V, and 30 V spcificaions, his is no ncssay.) (Fo 40 V, 380 V, 400 V, and 45 V spcificaions) To h po supply cicui boad To h po sich # Th po lamp dos no ligh hn h po is und on. (Fo 00 V, 0 V, and 30 V spcificaions) No convsion ansfom is insalld.. Convsion ansfom dfciv Spaa P4 (ACIN) conncos on h po supply cicui boad, and chck h is coninuiy bn pins and in h connco on h cabl. If h is no coninuiy, plac h convsion ansfom. (Fo 00 V, 0 V, and 30 V spcificaions, his is no ncssay.) Convsion ansfom 3. Po supply cabl dfciv Spaa P4 (ACIN) conncos on h po supply cicui boad, un on h po, and masu h volag acoss pins and in h connco on h cabl. If h volag is as shon in h abl blo, h po supply cabl is no dfciv. Po supply cabl Fo 00 V, 0 V, and 30 V spcificaions Fo 00 V, 0 V, 40 V, 380 V, 400 V, and 45 V spcificaions Th sam as h po supply volag of all sock Abou 0 V ACV Af chcking, un off h po, and join P4 conncos. 0 BAS-3E.3EL.36E.36EL

111 Chap 7 Eo saus Pobabl causs Chck/pai/adjus Pas o b placd 4. Fus has blon Rmov fuss No.3 and No.4, and chck hm fo coninuiy. If h is no coninuiy, plac h fuss ih n ons, and pfom h chck/pai/adjus ims of #-5. Fus 6A-50A 5. Po supply cicui boad dfciv Spaa P4 (ACIN) conncos on h po supply cicui boad, and hn masu h sisanc bn h folloinoh cass, h po supply cicui boad is no dfciv. Masu h sisanc bn pins and. If h is no sho, h po supply cicui boad is no dfciv. join P4 (ACIN) conncos on h po supply cicui boad. Spaa P3 (POWER) conncos on h main cicui boad, un on h po, and masu h volag acoss pins and 3 in h connco on h cabl. If i is + 5V, h po cicui boad is no dfciv. Af masumn, un off h po ai a las 5 minus, and hn join P3 conncos. Po supply cicui boad # coninud 6. Conol cicui boad dfciv Wih P3 (POWER) conncos pluggd in on h conol cicui boad, un on h po, and masu h volag acoss pins and 3 in h connco on h cabl. If i is + 5V, h po cicui boad is no dfciv. Af masumn, un off h po. Conol cicui boad 7. Panl cicui boad dfciv Chck ha P8 (PANEL) conncos of h main cicui boad and P5 (DRV) conncos of h panl cicui boad a pluggd in. Panl cicui boad BAS-3E.3EL.36E.36EL 03

112 Chap 7 Eo saus Pobabl causs Chck/pai/adjus Pas o b placd. Wih o cod [E.], h mgncy sop sich is acivad, o i is dfciv. Chck ha connco P3 (HEAD) on h conol cicui boad is sculy insd and h mgncy sop sich is cocly id. EM sich assmbly. Wih o cod [E.], h machin is malfuncioning. Chck ha gounding is sculy mad and h is no uipmn ha gnas song lcical nois naby. Conol cicui boad 3. Wih o cod [E.60], h panl cicui boad is dfciv. Tun on h po again. If nohing changs, panl PCB is dfciv. Panl cicui boad 4. Wih o cod [E.6], h conol cicui boad is dfciv. Tun on h po again. If nohing changs, conol PCB is dfciv. Conol cicui boad 5. Wih o cod [E.90], h po supply volag has shaply doppd. Chck ha h volag of a sock is ihin 0% of spcifid volag. Rf o #d-, -, -3 # Th po lamp dos no ligh hn h po is und on. 6. Wih o cod [E.9], h po supply volag has shaply isn. 7. Wih o cod [E.c0], h [MT] PROM on h conol cicui boad is dfciv. Rf o #.-5 Rf o #.-3 PROM 8. Wih o cod [E.c], h box cooling fan (a h lf hn vid fom h fon) is dfciv. Chck hh any had scaps a no nangld in h cooling fan. Chck ha connco P0 (FAN-R) on h conol cicui boad is sculy insd. Fan moo assmbly 9. Wih o cod [E.c], h conol box has ovhad. Clan h ai inak of h conol box. Th mpau dco is scd ino h hasink on h conol cicui boad. Tun on h po af h mpau of h hasink falls. If h o sill appas, h conol cicui boad is dfciv. No: If h machin is opaing ih h conol box opn, h hasink ill ovha, sulanly, o [E.c] ill occu. Conol cicui boad 0. Wih o cod [E.c3], ovcun has occud in X- puls moo. Chck ha connco P7 (XPM) on h conol cicui boad is sculy insd and h X-puls moo is sculy pluggd in. Rf o #.- X puls moo conol cicui boad 04 BAS-3E.3EL.36E.36EL

113 Chap 7 Eo saus Pobabl caus Chck/pai/adjus Pas o b placd. Wih o cod [E.c4], ovcun has occud in Y- puls moo. Chck ha connco P6 (YPM) on h conol cicui boad is sculy insd and h Y-puls moo is cocly id. Rf o #.- Y puls moo conol cicui boad.. Wih o cod [E.c5], h box cooling fan (a h igh hn vid fom h fon) is dfciv. Rf o #.-8 [E.CI] Chck ha connco P5 (FAN-L) on h conol cicui boad is sculy insd. Fan moo assmbly 3. Wih o cod [E.E0], h [MN] PROM on h conol cicui boad is dfciv. Chck ha h PROM of h conol cicui boad is sculy insd and is lads a no bnd. Chck ha MN and MT of h PROM a maching hos on h main PCB. PRON # Th po lamp dos no ligh hn h po is und on. If h PROM has no poblm, chck h conncion bn pin 3 in connco P8 (PANEL) on h conol cicui boad and pin 5 in connco P5 (DRV) on h panl PCB. Panl cod 4. Wih o cod [E.F0], h lay on h po PCB is no oking. Chck ha h PER cod is sculy insd (f o #.-5). If h o appas, plac h po PCB ih a n on. Po PCB 5. Wih o cod [E.F], h cod is no sculy insd. Chck ha connco P (PER) of h po PCB and connco P0 (PER) on h main PCB a sculy insd. Chck h is no damag in iing. PER cod. 6. Wih o cod [E.F], ovcun has occud in po PCB. Find a caus of nois. (Rf o #.-.) Rplac h po PCB. (Rf o #.-4.) Po PCB. Panl PCB is no cocly aachd. Chck hh h panl sing pla maks conac ih a sich. #. No sichs on h panl a no acivad.. Panl PCB is dfciv. Rf o #-7 Panl cicui boad 3. Pogamm dciv. Pull ou h pogamm. If a sich is acivad, h pogamm is dfciv. Pogamm # If h R/W sich is pssd, h indicao lamp is no li and an o cod appas.. Wih o cod [E.40], h cod o h floppy disk div (FDD) is dfciv. Chck h conncions and pins bn connco P on h panl PCB and h FDD, and bn conncos CH and CH on h panl PCB and h FDD. Rplac h floppy disk div. FDD Hanss Floppy disk div BAS-3E.3EL.36E.36EL 05

114 Chap 7 Eo saus Pobabl causs Chck/pai/adjus Pas o b placd. Wih o cod [E.40], a floppy disk is no insd. Whn a floppy disk is insd ino h FDD, chck h sound of h moo. Div dvic #3 Af a f sconds af h R/W sich is pssd, an o cod appas.. Wih o cod [E.4] o [E.4F], h floppy disk is dfciv. Whn o cod [E.40], [E.4], o [E.4F] appas, ins oh floppy disk ino h FDD. If h FDD ads h floppy disk, h oiginal disk is dfciv. Floppy 3. Panl cicui boad dfciv Panl cicui boad. Foo sich and cod dfciv - Pss foo Connco on h cod (Mak su ha h po is und off.) Rmov h connco fo foo sich conncd o h ousid of h conol box, and chck h coninuiy bn pins and, and pins 7 and 8 in h connco on h cod. (Fo pnumaic spcificaion, chck h coninuiy bn pins 3 and 4.) Th coninuiy in ach cas should b nomally o 0 hn h sich is sppd on. Foo sich 7-8 Sa 3-4 Scond sich Pss (Pnumaic only) #4 Th ok clamp dos no mov up and don hn h foo sich is sppd on.. Any cod in h conol box is dfciv. Ins h connco chckd abov, opn h conol box, and chck h coninuiy bn pins and, pins 3 and 4, pins 5 and 6 in connco P9 (FOOT) on h PCB. (Wihou moving h connco, pu a s fom h lad sid.) Th coninuiy in ach cas should b nomally o 0 hn h sich is sppd on. Foo sich cod assmbly Sa Pss foo Scond sich Pss (Pnumaic only) 3. Fus blon Rmov fus no. and chck h coninuiy. (If h is no coninuiy, go o h nx im.) (Quick mling yp 5A-50V 06 BAS-3E.3EL.36E.36EL

115 Chap 7 Eo saus Pobabl causs Chck/pai/adjus Pas o b placd 4. Po PCB dfciv. Masu h sisanc bn a minal in h cn of h po PCB and pin in connco P5 (DC300). Th sisanc should b Ω. Po PCB Rmov connco P (POWER) on h conol cicui boad, un on h po, and masu h volag acoss pins 4 and 6, pins 5 and 6, pins 5 and 7 on h cod. Th volag in ach cas should b +55V. Masu h volag acoss pins and 3. Th volag should b +0V o 4V. Af masumn, un off h po, ai a las 5 minus, and ins P. #4 Th ok clamp dos no mov up and don hn h foo sich is sppd on. Wok clamp fo pnumaic spcificaion (BAS-3E and 35E) 5. Th ai valv is dfciv. Pull ou connco P4 (AIR) on h conol cicui boad and masu h sisanc bn h folloing pins in h connco on h cod: Pins and 0 (ai valv fo igh ok clamp) Pins and 0 (ai valv fo lf ok clamp) Pins 3 and 0 (ai valv fo pss foo; only fo opional spcificaion) Th sisanc in ach cas should b Ω. Ai valv Valv hanss assy. 6. Th conol cicui boad (#3) is dfciv. Pull ou connco P4 (AIR) and masu h volag acoss h folloing pins in h connco on h PCB: Pins and 0 (ai valv fo igh ok clamp) Pins and 0 (ai valv fo lf ok clamp) Pins 3 and 0 (ai valv fo pss foo; only fo opional spcificaion) Th volag in ach cas should b +0V o 4V. Af masumn, un off h po, ai a las 5 minus, and ins P4. Conol cicui boad. BAS-3E.3EL.36E.36EL 07

116 Chap 7 Eo saus Pobabl causs Chck/pai/adjus Pas o b placd Wok clamp and pss foo fo solnoid spcificaion (BAS-3E) #4 Th ok clamp dos no mov up and don hn h foo sich is sppd on. 7. Solnoid is dfciv. Wok clamp Pss foo 8. Conol cicui boad is dfciv. Rmov connco P5 (SOL) on h conol cicui boad, and masu h sisanc bn h folloing pins in h connco on h cod: Pins and (pss foo): appox. 5-6 Ω. Pins 3 and 4 (ok clamp): appox. 5-6 Ω. Pins 5 and 6 (had imm): appox. 7-8 Ω. Pins 7 and 8 (had ip): appox. 6-7 Ω. Rmov connco P5 (SOL) on h conol cicui boad, un on h po, and masu h volag acoss h folloing pins in h connco on h conol cicui boad: Pins and (pss foo): 0 o +55V Pins 3 and 4 (ok clamp): 0 o +55V Solnoid Solnoid cod Conol cicui boad. Wok clamp Pss foo #6 Whn h sa sich is sppd on, h ok clamp dos no un o is hom posiion.. Foo sich and cod a dfciv.. Any cod in h conol box is dfciv. Rf o #4- Rf o #4- Foo sich Foo sich cod assmbly. Whn h fd mchanism dos no mov and o cod [E.A] appas, fus has blon. Rf o #4-3 (Quick mling yp 5A-50V). Whn h fd mchanism dos no mov and o cod [E.A] appas, h po PCB is dfciv. Rf o #4-4. Po PCB #7 Whn h sa sich is sppd on, an o cod appas. 3. Whn h fd mchanism movs in h unusual dicion and o cod [E.A] appas, h hom posiion snso is dfciv. Tun po off and hn on again. Mov h fd mchanism manually aound h hom posiion o chck hh h LED of h hom posiion snso is li. (Th fd mchanism can b movd manually bfo h hom posiion is dcd.) S h inpu snso chck mod o chck h snso inpu. (Rf o pag 90, "7. Chcking h inpu snso and DIP sich inpu".) If h abov sp (a) is appovd, and h snso inpu can no b changd, h cod o h conol cicui boad is dfciv. Hom posiion snso Conol cicui boad 4. Whn h fd mchanism opaion is unusual, h puls moo is dfciv. P6 (YPM) o P7 (XPM) Rmov conncos P6 (YPM) and P7 (XPM) on h conol cicui boad, and masu h sisanc bn h folloing pins in h connco on h cod:pins and, pins and 3, pins 3 and 4, pins 4 and 5, and pins 5 and. Th sisanc in ach cas should b appox W. Af masumn, un conncos P6 and P7 o hi oiginal posiions. Puls moo Puls moo hanss 08 BAS-3E.3EL.36E.36EL

117 Chap 7 Eo saus Pobabl causs Chck/pai/adjus Pas o b placd #8 Th ok clamp dos no mov o h sing sa posiion.. Puls moo has bn ou of conol bcaus of insufficin ou. (Th fd mchanism dos no mov as pogammd.). Mchanical adjusmn is no sufficin. 3. Puls moo dfciv. If h ok clamp o maial o b sn is sluggish, s DIP sich B-8 o off and s h fd spd o lo. Tun h po off and hn on again. Mov h fd mchanism manually o chck ha i can asily mov aound h sing aa. Rf o #7-4 Puls moo 4. Th conol cicui boad is dfciv. Conol cicui boad. #9 Th TEST lamp is no li hn h TEST sich is pssd.. Panl cicui boad is dfciv. Rf o # and # (panl sich). Panl cicui boad #0 No fding opaion occus duing h s. Rf o #6, #7, and #8 # Rapid fd can no b pfomd duing h s.. Foo sich and cod dfciv Rf o #4- # Th machin dos no opa as pogamm d duing h s. Rf o #8 #3 Th machin dos no opa fo sing and o [E.0] appas.. Cod is dfciv. Chck ha connco P3 (DC8) on h po PCB and connco P6 (DC8) on h conol cicui boad a sculy insd. Chck ha connco P5 (DC300) on h po PCB and connco P5 (DC300) on h conol cicui bad a sculy insd. Chck ha connco P4 (UVW) on h conol cicui boad is sculy insd and h is no loosnss of h machin moo. Po supply hanss H-P Moo po cod. BAS-3E.3EL.36E.36EL 09

118 Chap 7 Eo saus Pobabl causs Chck/pai/adjus Pas o b placd #3 Th machin dos no opa fo sing and o [E.0] appas.. Th conol cicui boad is dfciv. Rd Black Rmov connco P5 (DC300) on h conol cicui boad, and masu h sisanc bn pins and in h connco on h conol cicui boad. (A digial m can no b usd.) Using XK Ω ang, h ndl should indica 0K Ω -30K Ω. Af masumn, un P5 o is oiginal posiion. (If his masumn is no appovd, chck conol cicui boad fuss nos., 3, and 4. Thy may b blon.) Conol cicui boad.. Whn o cod [E.0] appas af h machin opas, h synchoniz is dfciv. Chck ha connco P (SYNCHRO) on h conol cicui boad is sculy insd and h is no damag in h synchoniz cabl. Synchoniz assmbly #4 Af h machin opas, an o cod appas.. Whn o cod [E.0] appas af h machin opas, h machin has bn lockd du o insufficin adjusmn. 3. Whn o cod [E.90] appas af h machin opas, h po supply volag has shaply doppd. Tun h pully manually o chck i can asily oa. Rf o #.-5 If h po supply capaciy p machin is 600VA o mo, h volag shaply dops as soon as h machin sas, suling his o o appa. #5 Th machin canno s pans as pogammd.. Th synchoniz is dfciv.. Th fd mchanism dos no mov as pogammd. Rf o #4-. Evn if h synchoniz is dfciv, h s fding ill b pfomd cocly. Rf o #8-,, 3, 4. Synchoniz assmbly. Mchanical adjusmn is insufficin. Rmov h covs. If h solnoids fo had imm and had ip do no opa, chck h folloing ims. #6 Thad imm and had ip do no opa.. Th solnoid is dfciv. Thad ip 3. Th conol cicui boad is dfciv. Thad ip Thad imm Thad imm Rf o #4-7. (Whn masuing fo had ip, un on h had ip sich.) Rmov connco P5 (SOL) on h conol cicui boad, un on h po, sa sing, and masu h volag acoss h folloing pins in h connco on h conol cicui boad: Pins 5 and 6 (had imming) Pins 7 and 8 (had ip) Th volag in ach cas should b oupu fo an insanc a h nd of sing. Solnoid Solnoid hanss 0 BAS-3E.3EL.36E.36EL

119 Chap 7 Eo saus Pobabl causs Chck/pai/adjus Pas o b placd #7 Th machin dos no sop ih h ndl a h upp posiion.. Th synchoniz is no poply adjusd.. Conol cicui boad dfciv If h ndl sop posiion vais a andom vy im h machin opaion is compl, adjus h ndl sop posiion o h upp posiion. Conol cicui boad. #8 Th machin can no s pans as pogammd. Rf o #8-,, 3, 4. #9 Th opaion ill no sop if h mgncy sop sich is pssd.. EM sich dfciv. Rmov connco P3 (HEAD) on h conol cicui boad, and chck h coninuiy on h cod. Bn pins and : 0 Ω nomally o Ω hn h mgncy sop sich is pssd. Bn pins and 3: Ωnomally o 0 Ω hn h mgncy sop sich is pssd. EM sich assmbly. #0 Th had imm dos no opa af h mgncy sop sich is cancld. Rf o #6, #7 # Th STEP BACK sich is inopaiv.. Panl cicui boad dfciv Rf o # and # (panl sich). Panl cicui boad # Sing is no sumd. Rf o #8-,, 3, 4 and #3, #4. #3 Pogammi ng can no b mad.. Th pogamm connco and is cabl a dfciv.. Th pogamm is dfciv. Rmov connco P (PGM) on h panl PCB and connco P on h pogamm PCB, and hn un hm o hi posiions. Rplac h pogamm ih a n on. Pogamm 3. Panl cicui, boad dfciv Rplac h panl cicui boad ih a n on. Panl cicui boad BAS-3E.3EL.36E.36EL

120 Chap 8. Chap 8.. Gaug pas lis accoding o subclasss Th folloing pas a availabl fo h BAS-3E, 3EL, 36E, 36EL fo adding fuh flxibiliy o h ang of applicaions. Modl BAS-3E BAS-3EL BAS-36E (36EL) Subclass Us Pa nam Ndl hol pla Havy-igh maials (Solnoid yp) Ndl hol pla E (ø.6) S0-0 Havy-igh maials(pnu maic yp) Ndl hol pla E (ø.6) S0-0 Mdium igh maials(pnu maic yp) Ndl hol pla F (ø.) S03-00 Exahavyigh maials(pnu maic yp) Ndl hol pla M (ø4.0) S Thick (Ai yp) Ndl hol pla E (ø.6) S0-0 Thick (Ai yp) Ndl hol pla E (ø.6) S0-0 Mdium hick maials (Ai yp) Ndl hol pla F (ø.) S03-00 Inn oay hook assmbly Inn oay hook LB assmbly S Inn oay hook LB assmbly S Inn oay hook LA assmbly S Inn oay hook LB assmbly S Inn oay hook LB assmbly S Inn oay hook LB assmbly S Inn oay hook LA assmbly S Lag shul hook Lag shul hook B Lag shul hook B Lag shul hook A Lag shul hook B Lag shul hook B Lag shul hook B Lag shul hook A Tnsion sping Tnsion sping B Tnsion sping B Tnsion sping Tnsion sping B Tnsion sping B Tnsion sping B Tnsion sping Bobbin cas assmbly Bobbin cas assmbly LA Sd Bobbin cas assmbly LA S Bobbin cas assmbly LA S Bobbin cas assmbly LB S Bobbin cas assmbly LA S Bobbin cas assmbly LA S Bobbin cas assmbly LA S Ndl ba had guid Ndl ba had guid A S Ndl ba had guid A S Ndl ba had guid A S Ndl ba had guid B S Ndl ba had guid A S Ndl ba had guid A S Ndl ba had guid A S Ndl DP 7 # DP 7 # DP 5 # DP 7 # DP 7 # DP 7 # DP 5 # Fd pla Wok clamp Fd pla 3B S Fd pla 3B S Fd pla 3A S Fd pla 3B S Fd pla 36B S Fd pla 36B S Fd pla 36LB ( S ) Fd pla 36A S Fd Pla 36LA ( S ) Wok clamp A S Wok clamp A S Wok clamp A S Wok clamp B S Wok clamp A S Wok clamp A S Wok clamp A S Sping Sping Sping Sping Sping Sping Sping Sping BAS-3E.3EL.36E.36EL