TE Connectivity DEUTSCH AFD Series MIL-DTL Series II Connectors

Transcription

1 pplications eatures igh-performance military aircraft ommercial aircraft ommunications equipment rmored personnel carriers & tanks igh temperature industrial equipment igh-reliability onnectivity eries I eries II onnectors Outstanding I-shielding protection Operates at extreme temperatures igh-density connectors road range of military and commercial accessories I qualified I I OI OO I I II series I series II connectors have a quick-mating, three-point bayonet coupling system. series connectors are designed for harsh environments and are excellent aerospace connectors. hese connectors are mil spec to I and have a high-quality contact retention system. he series is intermateable with ouriau connectors and all I series II connectors. or full product details on the eries I series II connectors, please see the specifications below. onnectivity eries I eries II onnectors or assistance in urope and hina, please see the back cover for a complete listing of our branch offices and contact numbers. pecifications subject to change. 29

2 onnectivity eries I eries II onnectors echnical pecifications aterials and inishes hell hell lating ontacts ontact latings Insulator eals I Operating oltage/est oltage ervice ating urrent ating luminium alloy lectroless nickel and olive drab chromate over nickel opper alloy 50u" gold plated igid plastic dielectric ilicone based elastomer ea evel ac rms orking feet altitude ac rms est ea evel ac rms feet altitude ac rms I II I I O I. O I OI O IIO 77 (25) < < < < < <50 I ata ire ange izes Insulation esistance ating ife alt pray eat hemical esistance ibration hock egaohms minimum at 77º (25º) 500 egaohm minimum at 392º (200º) lass and 347º (175º) lass 500 cycle minimum, 250 cycle minimum for shielded plug lass & 48 hours unmated; 452 hours mated per I method, 1001 per I lass +392º (200º), lass 347º (175º) for 1000 hours to I method ested unmated according to I for hydraulic fluid, lubricating oil, deicing fluids, jet fuels, solvents and coolants 10 to 2000z (20g's) 10 microseconds maximum discontinuity. o I method 2005 per I g's 6 microseconds duration, three major axes. 10 microsecond maximum discontinuity 30 or assistance in orth merica: for ricing/elivery or ech upport sales@peigenesis.com

3 echnical pecifications I ata (ont.) ontact ype umber of ircuits 3 to 61 olarization pprovals/gency isting ire ealing ange ontact ize ontact etention rimp, coax, shielded, printed circuit board, thermocouple, and fiber optic ive keyway, three point bayonet with optional rotational polarization I I I I. I () I I. I () (1.02).083 (2.11) (1.35).103 (2.62) (2.46).158 (4.01) ontact ize etention xial oad s. eparation orce inimum (initial) ounces (1.02).083 (2.11) (1.35).103 (2.62) (2.46).158 (4.01) ll dimensions in inches (millimeters in parenthesis) onnectivity eries I eries II onnectors or assistance in urope and hina, please see the back cover for a complete listing of our branch offices and contact numbers. pecifications subject to change. 31

4 onnectivity eries I eries II onnectors shell style Inish ayout ontact polarization odifier (ilitary part number example) 3470 arrow lange eceptacle 3472 ow to Order eries onnectors - ilitary 1: elect hell tyle, lug or eceptacle ide lange eceptacle* *ot available in ize 8 eceptacles 3471 able eceptacle* 3474 am ut eceptacle* ates with 2: elect inish lugs 3476 tandard lug 3475 hielded lug = lectroless ickel = Olive rab hromate over admium over ickel 500 our alt pray 32 or assistance in orth merica: for ricing/elivery or ech upport sales@peigenesis.com

5 ayout ervice ating ow to Order eries onnectors - ilitary 3: elect ayout a ee page 36 for listing by # of contacts otal I I I otations 12-3 II I I I II I I I I II I I II I I II I I I II I I I II I I : elect ontact = in = ocket ote: ee tep 6 if you are not ordering contacts with part. = ess in ontacts = ess ocket ontact ote: he and designators may be used when other than power contacts (, oax, hermocouple, or iber Optic contacts) 5: elect olarization (omit for normal) eceptacle lug onnectivity eries I eries II onnectors 6: elect odifier Omit for standard contacts - = for use with standard contacts, but supplied without contacts, seal plugs or tools (O must state ess ontacts) ote: - is not marked on part or assistance in urope and hina, please see the back cover for a complete listing of our branch offices and contact numbers. pecifications subject to change. 33

6 onnectivity eries I eries II onnectors 50 ow to Order eries onnectors - ommercial shell style ayout ontact olarization inish odifier (ommercial part number example) 1: elect hell tyle, lug or eceptacle arrow lange eceptacle 58 ide lange eceptacle* *ot available in ize 8 eceptacles 51 able eceptacle* 54 am ut eceptacle* ates with 2: elect ayout a ee page 36 for listing by # of contacts lugs 56 tandard lug 57 hielded lug ayout ervice otations otal or coax ating 8-98 I I I I II I I I II I I I I II I I II I I II I I I II I I I II I I I I or assistance in orth merica: for ricing/elivery or ech upport sales@peigenesis.com

7 ow to Order eries onnectors - ommercial = in = ocket ote: ee tep 6 if you are not ordering contacts with part. = ess in ontacts = ess ocket ontact ote: he and designators may be used when other than power contacts (, oax, hermocouple, or iber Optic contacts) -1 = luminium hell, nickel, no endbell = luminium hell, olive drab cadmium plated, no endbell = luminium hell, black anodized, no endbell or other commercial modification, i.e., less tools, with pc contact or with endbell, call. Omit for standard contacts - = for use with standard contacts, but supplied without contacts, seal plugs or tools (O must state ess ontacts) ote: - is not marked on part 3: elect ontact 4: elect olarization (omit for normal) 5: elect inish 6: elect odifier -059 = luminum hell, nickel-plated with typical straight cable clamp -lank = luminum hell, nickel-plated with grommet nut onnectivity eries I eries II onnectors or assistance in urope and hina, please see the back cover for a complete listing of our branch offices and contact numbers. pecifications subject to change. 35

8 36 or assistance in orth merica: for ricing/elivery or ech upport OII I I I II OO O # O O 3-#20 3-#20 6-#20 3-#16 8-#20 10-#20 4-#12 4-#16 I I I I I II I I I II O # O O 8-#20, 4-#16 14-#20, 1-#16 18-#20 19-#20 8-#16 26-#20 8-#12 11-#16 I I I I I I II I I II O # O O 29-#20, 1-#16 32-#20 16-#16 37-#20, 2-#16 41-#20 12-#12 I I I I II I I I O # O O 21-#16 27-#20, 14-#16 55-#20 19-#12 31-#16 61-#20 I I II I I II I I c b a g f h i e d c b a r p q n m k j i h g f e d c b a s t r p q n m k j i h g f e d c b a t s r q p n g f h m k j i e d c b a a b c d e f g h i j k m n p q r s t u v w x y z z y x w u v t s r q p n g f h m k j i e d c b a O I

9 ins ontact ize ockets ire rimp ize ange in art umber olor ands ontacts ire trip engths In. in. In. ire Insulation ealing ange Insert head first, trim excess ire ole iller ire ole iller olor 20 20,22, /4-110 rown rown lack rown rown ed 16 16,18, /4-111 rown rown rown rown rown lue & /4-113 rown rown Orange rown rown ellow 8 ontact us for details. ontact ize ire rimp ize ange ocket art umber olor ands ire trip engths In. in. In. in. ax. In. ax. ire Insulation ealing ange Insert head first, trim excess ire ole iller ire ole iller olor 20 20,22, /5-115 rown rown reen ed 16 16,18, /5-116 rown rown lue lue in. ax. In. ax. onnectivity eries I eries II onnectors & /5-118 rown rown rey ellow 8 ontact us for details. or assistance in urope and hina, please see the back cover for a complete listing of our branch offices and contact numbers. pecifications subject to change. 37

10 onnectivity eries I eries II onnectors ins ontact ize ockets and rimp ool urret ead (locator) urret ead (locator) olor ower rimp ool ontact ools ower ool ocator Insertion ow etal xtraction ool Insertion/ xtraction ool lastic Insertion ip olor xtraction ip olor / /1-02 ed / /14-11 ed hite / /1-02 lue / /14-03 lue hite / /1-02 ellow / /14-04 ellow hite 8 ontact us for details. ontact ize and rimp ool urret ead (locator) urret ead (locator) olor ower rimp ool ower ool ocator Insertion ow etal xtraction ool Insertion/ xtraction ool lastic Insertion ip olor xtraction ip olor / /1-02 ed / /14-11 ed hite / /1-02 lue / /14-03 lue hite / /1-02 ellow / /14-04 ellow hite 8 ontact us for details. ll dimensions in inches (millimeters in parenthesis) 38 or assistance in orth merica: for ricing/elivery or ech upport sales@peigenesis.com

11 s 3476/ 56 & 3475/ 57 O hell ize hell ize ia. ax. hread lass / 50 & 3472/ (19.86) (23.52) (26.49) (30.04) (33.14) (35.33) (38.88) (42.06) (45.13) () (2) () (2) ax. anel hickness ax. 3470/ 3474/ 3470/ 3470/ (2.21) (3.00) (21.0) (27.1) (2.21) (3.00) (24.2) (29.0) (2.21) (3.00) (26.6) (32.2) (2.21) (3.00) (29.0) (34.5) (2.21) (3.00) (31.3) (36.9) (2.21) (3.00) (33.7) (38.9) (5.38) (5.38) (36.9) (42.9) (5.38) (5.38) (40.1) (44.9) (5.38) (5.38) (43.3) (48.0) I +/-.005 (+/- 1.27) 3470/ 3474/ (15.1) (18.6) (18.3) (20.6) (20.6) (23.8) (23.0) (26.2) (24.6) (28.6) (27.0) (30.6) (29.4) (32.9) (31.8) (34.9) (34.9) (38.1) imensions (2) ax (30.86) (30.86) (30.86) (30.86) (30.86) (30.86) (32.39) (32.39) (32.39) / /.431 (11.74/10.95).462/.431 (11.74/10.95).462/.431 (11.74/10.95).462/.431 (11.74/10.95).462/.431 (11.74/10.95).462/.431 (11.74/10.95).587/.556 (14.91/14.12).587/.556 (14.91/14.12).587/.556 (14.91/14.12) (2) () 3474/ /.462 (12.52/11.73).493/.462 (12.52/11.73).493/.462 (12.52/11.73).493/.462 (12.52/11.73).493/.462 (12.52/11.73).493/.462 (12.52/11.73).587/.556 (14.91/14.12).587/.556 (14.91/14.12).587/.556 (14.91/14.12) +/-.016 (+/-.406) I I hread lass (1.6) (1.6) (1.6) (1.6) (1.6) (1.6) (2.4) (2.4) (2.4) onnectivity eries I eries II onnectors ll dimensions in inches (millimeters in parenthesis) or assistance in urope and hina, please see the back cover for a complete listing of our branch offices and contact numbers. pecifications subject to change. 39

12 onnectivity eries I eries II onnectors 3474/ 74 hell ize I-I 3471/ 51 ax. anel +/-.016 (+/-.394) imensions +/-.016 (+/-.394) +/-.008 (+/-.203) ax. hread lass (4.75).939 (23.84) (26.99).699 (17.75) (30.86) (4.75) (26.99) (30.16).699 (17.75) (30.86) (4.75) (31.76) (34.94).699 (17.75) (30.86) (4.75) (34.94) (38.11).699 (17.75) (30.86) (4.75) (38.11) (41.29).699 (17.75) (30.86) (4.75) (41.29) (44.46).699 (17.75) (30.86) (6.35) (46.04) (49.24).763 (19.38) (32.39) (6.35) (49.24) (52.39).763 (19.38) (32.39) (5.56) (52.39) (55.56).763 (19.38) (32.39) hell ize ax. () +/-.040 (+/-.508) I () I ax. +/ /51 (+/-.406) hread lass (21.03).938 (23.83) (30.86).462/.431 (11.74/10.95).062 (1.6) I (24.23) (26.97) (30.86).462/.431 (11.74/10.95).062 (1.6) (26.59) (29.36) (30.86).462/.431 (11.74/10.95).062 (1.6) (28.98) (31.75) (30.86).462/.431 (11.74/10.95).062 (1.6) (31.34) (34.14) (30.86).462/.431 (11.74/10.95).062 (1.6) (33.73) (36.53) (30.86).462/.431 (11.74/10.95).062 (1.6) (36.91) (39.67) (32.39).587/.556 (14.91/14.12).094 (2.4) (40.08) (42.88) (32.39).587/.556 (14.91/14.12).094 (2.4) (43.26) (46.02) (32.39).587/.556 (14.91/14.12).094 (2.4) ll dimensions in inches (millimeters in parenthesis) 40 or assistance in orth merica: for ricing/elivery or ech upport sales@peigenesis.com

13 , & etal ustcap ummy eceptacles or eceptacle Olive rab over I or lugs admium lated am ut with ash hain langed with ash hain and ing * * * * * * * * * * * * * * * * * * * * * * * * * * * *efault lating = Olive rab over admium = nodized I ccessories I 90 O O -OI O O -OI I /52-1-8* 85049/528* 85049/51-1-8* 85049/518*.204 (5.18).125 (3.18) / * 85049/5210* 85049/ * 85049/5110*.286 (7.26).187 (4.75) / * 85049/5212* 85049/ * 85049/5112*.416 (10.57).291 (7.39) / * 85049/5214* 85049/ * 85049/5114*.476 (12.09).351 (8.92) / * 85049/5216* 85049/ * 85049/5116*.625 (15.88).501 (12.72) / * 85049/5218* 85049/ * 85049/5118*.706 (17.93).518 (13.16) / * 85049/5220* 85049/ * 85049/5120*.831 (21.11).581 (14.76) / * 85049/5222* 85049/ * 85049/5122*.956 (24.28).644 (16.36) / * 85049/5224* 85049/ * 85049/5124* (27.46).706 (17.93) onnectivity eries I eries II onnectors *elect plating code to match connector plating = lectroless nickel = Olive drab chromate over cadmium over electroless nickel (500-hour salt spray) ll dimensions in inches (millimeters in parenthesis) or assistance in urope and hina, please see the back cover for a complete listing of our branch offices and contact numbers. pecifications subject to change. 41

14 onnectivity eries I eries II onnectors ccessories escription art umber refix traight eat hrink oot dapter 85049/60 nvironmental I/I on- nvironmental I/I nvironmental 85049/ / / / / / / / /10 I/I rimp ing 85049/26 I/I anding able ie ire eal ompression uts 85049/ / / / / / /31 O: If military-standard versions won t work for your applications, please contact us with your requirements. 42 or assistance in orth merica: for ricing/elivery or ech upport sales@peigenesis.com

15 I II O II correct crimp incorrect crimp 1: trip wires. ee above for correct strip length for contact. Insert wire into rear of contact. ire insulation must push against rear of contact. ire must be visible through inspection hole. *IO O: icrosection the contact to verify crimp quality. O IIO 1: emove backshell and put wired contacts through cable clamp opening. 4: ith tool pressed against shoulder of contact, starting at the center cavity, insert wired contact and tool into properly-identified cavity at rear of plug with firm, even pressure. o not use excessive pressure. ssembly Instructions 2: se 22520/1-01 crimp tool with proper crimp locator 22520/1-02. O I OO 20 ed 16 lue 12 ellow 2: se colored end of I tool for insertion. lace wire into tool at large opening. o facilitate contact insertion, a minimum six inches of free wire is recommended. 5: hen contact bottoms, a slight click can be heard as tines of metal retaining clip snap into place behind contact shoulder. 3: Insert contact and wire into tool jaws. o crimp, squeeze handles together fully until ratchet releases and allows handles to expand; otherwise, contact cannot be extracted from tool jaws. aintain slight insertion pressure on wire while crimping contact to wire.* 3: lide tool on wire while holding thumb against wire at opening. ire will slip into tool. 6: heck face of plug or receptacle for proper contact installation. In socket inserts with a large number of contacts, cavities are identified in a spiral pattern. projecting line from the spiral indicates omission of a letter; a broken circle around a cavity indicates transition between capitals, lower case and double letters. onnectivity eries I eries II onnectors 7: ithdraw tool from rear of plug. o be sure that contact is locked, pull back lightly on wire. hen remove tool from wire and proceed with other contacts. 8: fter all contacts are inserted, fill unwired cavities with sealing plugs (insert head first and leave end protruding for ease of removal), assemble backshell on rear of connector. or assistance in urope and hina, please see the back cover for a complete listing of our branch offices and contact numbers. pecifications subject to change. 43

16 onnectivity eries I eries II onnectors ssembly Instructions 1: emove backshell and slide along wires to 2: ush tool into rear of plug until it bottoms. allow access. o extract a contact, use white end of t this point, tool releases tines on retaining clip so I tool. lace wire into tool at large opening. lide that contact can be extracted. back tool on wire while holding thumb against wire at opening. ire will slip into tool. *IO O: icrosection the contact to verify crimp quality. 3: hile maintaining slight insertion force on tool, firmly hold wire against serrated shoulder at center of tool and extract both wired contact and tool from plug. 44 or assistance in orth merica: for ricing/elivery or ech upport sales@peigenesis.com