Product Features and Benefits. Performance Specifications

Transcription

1 /S & ircular ITT annon is the foremost manufacturer of S and S type connectors with the widest range of connector styles, sizes and variations in the industry. These connectors utilize the finest materials, which, along with precision manufacturing and rigid quality control, assure ITT annon customers of the finest quality connectors. The S & product line has environmentally safe green and black zinc alloy plating. The lack zinc plating is os complaint. The plating is a high quality, uniform finish. The contact, which are preloaded in the insulator, have been redesigned such that the solder cups remain in the proper orientation and will not rotate during wiring termination. The contacts are machined for strength and durability and plated with silver. The annon S & design meets the performance requirements of the I5015. The product is available in all the popular sizes and configurations available in lass (solid end bell) and lass (split end bell) versions. pplications: Industrial ontrols Test quipment Traffic Signals us Systems roduct eatures and enefits igh strength aluminum alloy connector igh strength plastic insulators nvironmentally safe shell finishes rotected against corrosion igh quality plating finish Threaded coupling roduct is tooled and available in 50 insert patterns achined contacts ow cost U recognized TI SVI T Test current ratings of contacts and allowable voltage drop under test conditions when assembled as in service are shown below. aximum total current to be carried per connector is the same as the allowable in wire bundles as specified in IW5088. ontact Test urrent otential rop Size (amps) (millivolts) erformance Specifications Temperature ange: 55 to 125 (67 to 257 ) urrent ating: 13 to 150 * urability: 500 mating cycles min. Wire ccommodation: 0 to 20 W* o. of ontacts: 2 to 48 Termination: Solder *epending on contact size. I OTTI TST VOT S connectors show no evidence of breakdown with the test voltage given below is applied between the two closest contacts and between the shell and the contacts closest to the shell for a period of one minute. Test ir reepage S Voltage Suggested* Spacing istance Service (S) Operating Voltages om. om. ating 60 cps (rms) (inches) (inches) Inst / /16 1/ /8 3/ /16 1/ /4 5/ /16 1 *s indicated in previous S Specification and to be used by designer only as a guide. aterials and inishes escription Shell Insulator ontact aterial luminum lloy ard lastic rass or opper lloy inish reen Zinc Standard, lack Zinc (os), O Silver 72 imensions shown in inches (mm)

2 S & Introduction /S 3100 wall mounting receptacles are used to carry wires through walls or bulkheads, or to provide the means of disconnection at a bulkhead. /S 3100 receptacles mate with /S 3106 and 3108 plugs. ircular /S 3101 cable connecting receptacles are used for cable extension requirements where mounting provisions are unnecessary. /S 3101 plugs mate with 3106/ and 3108 connectors. ote: The revision of I5015 has changed the nomenclature of the 3101 from receptacle to plugs. /S 3102 box mounted receptacles are used in junction boxes or as an integral part of equipment. /S 3102 receptacles will mate with 3106 and 3108 plugs. /S 3106 straight plug utilizes a solid endbell. The /S 3106 mates with 3100, 3101, and 3102 connectors /S 3106 is identical to the 3106 straight plug except it utilizes a split endbell. /S 3106 mates with 3100, 3101, and 3102 connectors. /S angle plugs are used where there is limited space ad where wires must be brought at abrupt angles. This plug will mate with 3100, 3101, and 3102 connectors. imensions shown in inches (mm) 73

3 /S & ow to Order ircular SIS IX S omplies with ilitary Specification I5015 annon prefix os ompliant (lack Zinc Only) S STY 3100 Wall ounting eceptacle ( version only) 3101 able onnector eceptacle ( version only) 3102 ox ounting eceptacle 3106 Straight lug ngle lug ( version only) SS Solid or onepiece endbell Split or twopiece endbell S SIZ oupling thread diameter in sixteenths of an inch OTT TS efer to page 5 OTT TY in S Socket TT IST OSITIOS efer to page 4 OIITIOS 206 (os) lack Zinc lating ontact annon for other options. or more information, please contact your local annon sales office. 74 imensions shown in inches (mm)

4 /S & ontact avity rrangements 10S3* 10S4* 12S3 14S1 14S2 14S5 14S6 14S7 14S #16 2 #16 2 #16 3 #16 4 #16 5 #16 6 #16 3 #16 2 #16 2 #16 (, ) 3 #12 2 #12 2 #12 (, ) Service ating Inst. Inst. Inst. ircular 16S1 16S #16 5 #16 10 #16 4 #16 1 #16 () 7 #16 () 5 #16 (,, ) 4 #12 5 #12 6 #16 2 #12 (, ) 1 #12 () 2 #12 (, ) (,,,) Inst. (all others) Inst #16 3 #16 3 #12 4 #12 8 #16 3 #8 14 #16 17 #16 11 #16 () (,,,) #8 19 #16 14 #16 8 #12 7 #12 7 #12 7 #8 9 #16 (, ) () 2 #12 (, ) (all others) #16 3 #12 (,, ) 18 #16 (I, X) 26 #16 35 #16 20 #16 37 #16 2 #8 (, ) 4 #12 () Inst. 2 #4 (, ) () (all others) # #16 (Z, as) 7 #12 (tz) * 10S is available in the following configurations only: 3100, 3101, 3102, pin contacts only and 3106 and 3108 socket contacts only #16 (X, Zz) 1 #12 (Y) #16 imensions shown in inches (mm) 75

5 /S & Wall ounting eceptacle Solid ndbell S3100 / 3100 ircular * ITT O W IT O. ( ZI) ITT O W IT O. ( ZI) * 10S is available in the following configurations only: 3100, 3101, 3102, pin contacts only and 3106 and 3108 socket contacts only 76 imensions shown in inches (mm)

6 /S & able onnecting eceptacle Solid ndbell S3101 / 3101 ircular ITT O W IT O. ( ZI) ITT O W IT O. ( ZI) * * 10S is available in the following configurations only: 3100, 3101, 3102, pin contacts only and 3106 and 3108 socket contacts only imensions shown in inches (mm) 77

7 /S & ox ounting eceptacle S3102 / 3102 ircular * ITT O W IT O. ( ZI) ITT O W IT O. ( ZI) * 10S is available in the following configurations only: 3100, 3101, 3102, pin contacts only and 3106 and 3108 socket contacts only 78 imensions shown in inches (mm)

8 /S & Straight lug Solid ndbell S3106 / 3106 ircular * ITT O W IT O. ( ZI) ITT O W IT O. ( ZI) * 10S is available in the following configurations only: 3100, 3101, 3102, pin contacts only and 3106 and 3108 socket contacts only imensions shown in inches (mm) 79

9 /S & Straight lug Split ndbell S3106 / 3106 ircular * ITT O W IT O. ( ZI) ITT O W IT O. ( ZI) * 10S is available in the following configurations only: 3100, 3101, 3102, pin contacts only and 3106 and 3108 socket contacts only 80 imensions shown in inches (mm)

10 /S & 90 ngle lug Split ndbell S3108 / 3108 ircular * ITT O W IT O. ( ZI) ITT O W IT O. ( ZI) * 10S is available in the following configurations only: 3100, 3101, 3102, pin contacts only and 3106 and 3108 socket contacts only imensions shown in inches (mm) 81

11 /S & lternate Insert ositions ircular in front view: Shell rotation ontact rrangement W X Y Z 10S3 10S4 12S S1 14S S S6 14S ontact rrangement W X Y Z 14S S S ontact rrangement W X Y Z ccessories able clamps are available in both the environmentally safe green zinc and black zinc, and will accommodate shell sizes 10S36. ouble clamping action provides a balanced, positive hold on the wires and greatly reduces moisture transmission, a real benefit in applications that require environmental sealing. This clamp is provided with the bushing. art umber reen Zinc art umber lack Zinc os compliant 10S, 12S S S, , , Size Z reen Zinc (20.60).969 (24.60) (27.80) 1.89 (30.20) (35.00) (43.00) (51.60) (56.40).811 (20.60).969 (24.60) (27.80) 1.89 (30.20) (35.00) (43.00) (51.60) (56.40) lack Zinc os compliant admium 5/824I /420U /820U U /1618U /1618U /418US US etal rotective aps or more information on protective caps contact Interconnect Solutions Sales Offices. imensions shown in inches (mm) 82

12 S/// I5015 onnectors ITT annon is the foremost manufacturer of S and S type connectors with the widest range of connector styles, sizes and variations in the industry. These connectors utilize the finest materials, which, along with precision manufacturing and rigid quality control, assure ITT annon customers of the finest quality connectors. These circular connectors were originally designed for aircraft, but are now widely used in many other fields. They are particularly suitable for commercial applications requiring low cost and high reliability. VIOT SISTT S, S, S, 80 (Solder/rimp Termination) S, S and S are similar to S and S connectors but have resilient insulators and wire sealing grommets for extreme environmental conditions and high altitude sealing. S s and S s have a mechanical cable clamp; the S has a shorter, lighter weight endbell without the cable clamp. oth the S and S have O rings to supplement the interfacial seal. Shells are aluminum alloy. ontacts are silver plated copper alloy. The 80 modification (crimp contact termination) is available in,, and styles with resilient insulators. OTTI O TOS (Solder ontact Termination) These ightweight potting connectors provide resistance to salt water, fuels, etc., and will withstand the effects of high vibration and 3106 connectors with plastic potting cups and resilient inserts meet the requirements of S3103 and S ontacts are silver plated copper or brass. insulators are resilient; shells are aluminum alloy. 90º plug (3108) is also available. SSOIS ccessories to fit fit S connectors include junction shells, protective caps, dummy or stowage receptacles, cable clamps, telescoping bushings. ircular ow to Order In the latest revision of I5015, a new class of environmentresistant connectors was added. This new class connector supersedes the previous class connector. The S3106 has an O ring under the coupling nut. The class will be available upon request for existing programs, and upon ordering will also bear the nomenclature on the shell. S and S connectors are designed to operate in the extreme environmental conditions of high altitude flight and must be completely sealed to withstand moisture, condensation, vibration, corona and flashover caused by high altitude environments. They have resilient grommet with internal restrictions in the wire cavities which act as O rings around the wires. This allows the wires to slide thru the grommet with a minimum of friction, yet when the ferrule is seated and the endbell tightened it provides a perfect wire seal thru a wide variety of wire diameters. This seal at the rear, plus the interfacial seal at the front, effects a completely environmentresistant assembly when the plug is mated to and or receptacle. Sockets are of the closedentry type. The temperature range for this connector is 55º (67º) to +125º (+257º) and meets the requirements of I5015. The 80 modification (crimp contact termination) is available in resilient insulators in the,,, and styles, creating a large selection of insert assemblies and hardware. omponents are identical to the S5015 except that the contacts are modified for crimp termination providing and inexpensive crimp contact connector with the proven reliability of and complete intermateability with the S5015 series. able clamps have been integrally designed with the endbell on S and S connectors. lass is without the cable clamp. imensions shown in inches (mm) IX S STY SS S SIZ OTT T OTT TY TT IST OSITIO OIITIO O IX S onforms to latest I5015 revision. annon designation (for any modification) os compliant S STY 3100 Wall mounting receptacle 3101 able connecting plug 3102 ox mounting receptacle 3106 Straight plug º angle plug SS with resilient insulator and integral clamp for cable strain relief same as, however style 3106 with Oring seal under the coupling nut * When ordering S3106 to the annon part number, designate S W * S 80* S SIZ 10S, 12S, 14S, 16S, 16, 18, 20, 22, 24, 28, 32 and 36. OTT TS See pages 85 to 89 OTT TY in S Socket TT IST OSITIO W, X, Y and Z (omit for ormal), see page 89 OIITIO O 71 lectroless ickel ardware, os 176 ontacts hard gold over nickel, os 206 lack zinc cobalt hardware, os 42 onnector supplied without endbell, grommet and ferrule 80 Snapin crimp contacts 183 Snapin crimp contacts for metric conductors 3106 (plug only), endbell for shrink boot adapter 232 lack zinc cobalt hardware, os uropean version 233 reen zinc cobalt hardware, uropean version

13 IT5015 S// erformance and aterial Specifications ircular TIS IISS Shell aterial luminum lloy inish O.. hromate coating over cadmium plating Insulator aterial olychloroprene (resilient) ontacts aterial rass or copper alloy inish Silver plate Termination Tinned solder pot WII or class,, and connectors, satisfactory moisture sealing will be obtained if W and S wire sizes and insulation outside diameters are governed by this table. ontact Wire Size Insulation O imit Size (IW5086) (inches) thru (1.63) min. to.130 (3.30) max thru (2.90) min. to.170 (4.32) max. 8 8 thru (4.17) min. to.255 (6.48) max. 4 4 thru (6.98) min. to.370 (9.40) max. 0 0 thru (10.54) min to.550 (13.97) max. TI SVI T Test current ratings of contacts and allowable voltage drop under test conditions when assembled as in service are shown below. aximum total current to be carried per connector is the same as the allowable in wire bundles as specified in IW ontact Test urrent otential rop Size (amps) (millivolts) TOOU OTTS SIzes 12 and 16 contacts, machined from matching thermocouple lead wire alloys, can be supplied in ITT annon connectors. These thermocouple contacts maintain continuity from thermalsensor leads through a bulkhead of other closures in temperature measuring applications. These contacts for matching lead wires are detailed by the standards of the Instrument Society of merica (IS). IS Standards and Y T aterial Iron and constantan hromel and alumel opper and constantan Since the thermocouple connector applications determines the soldering methods and materials to be used, thermocouple contacts, identified by permanent markings, are normally supplied with untinned solder pots. Thermocouple contacts are supplied only in connectors having resilient insulators. I OTTI TST VOT S connectors show no evidence of breakdown when the test voltage given below is applied between the two closest contacts and between the shell and the contacts closest to the shell for a period of one minute. Test ir reepage S Voltage Suggested* Spacing istance Service (S) Operating Voltages om. om. ating 60 cps (rms) (inches) (inches) Inst / /16 1/ /8 3/ /16 1/ /4 5/ /16 1 *s indicated in previous S specification and to be used by designer only as a guide. 84 imensions shown in inches (mm)

14 IT5015 S// ontact rrangements (ace View in Insert) ot S pproved. ITT annon roprietary (see ITT annon designed alternative insert positions, page 90 igh Volume ayouts readily available from annon istributors o. of ontacts Service ating 8S1 1 #16 10S2 1 #16 10S4 2 #16 10S3 3 #16 10S4 5 #20 12S4 1 # #12 12S3 2 #16 12S10 4 #16 Inst #8 14S9 2 #16 ircular o. of ontacts Service ating 14S1 3 #16 14S7 3 #16 14S2 4 #16 Inst. 14S5 5 #16 Inst. 14S6 6 #16 Inst #16 (, ) 1 #8 () # #12 16S4 2 # #12 (Iron onstantan) o. of ontacts Service ating 16S5 3 #16 16S6 3 # # #16 (,) 2 #12 (,) 16S8 5 #16 16S1 7 # # #12 o. of ontacts Service ating #16() 2 #12(,) # # # #12 (,,) 1 #8() #12 (, Iron;, onstantan) # #16 I o. of ontacts Service ating #16(,,) 2 #12(,) Inst #16() 1 #12() #16 (,,,) Inst. (all others) # # # # #8 U T S V o. of ontacts Service ating # #16 (,) 2 #8 (,) #12 () (all others) 2037 ITT annon pos. #8 of #16 Inst #12(,,) 2 #8(,) #16(,,,) 2 #8(,) Inst #16() 5 #12() #16(,,) 3 #8(,,) #12 imensions shown in inches (mm) 85

15 S/// I5015 onnectors ot S pproved. ITT annon roprietary (see ITT annon designed alternative insert positions, page 90 ontact rrangements (continued) igh Volume ayouts readily available from annon istributors ircular o. of ontacts Service ating #16 () (,,,) #16() 2 #12(,I) #16(,,,) 3 #12(,,I) # #16 Inst #16 T S # #0 o. of ontacts Service ating # # #16() 2 #8(,) # #12(,) 2 #8(,) # # #16(,,) 2 #8(,) o. of ontacts Service ating #16() 4 #12() (), () #16(,,,) 2 #12(,) #16() 5 #12(,,) (,,),() # #16 () (all others) #12 () (all others) #16(,) 1 #12() (), (all others) #16 U T V S o. of ontacts Service ating #16() 1 #8() (), (all others) # # # # #12(,,) 2 #4(,,) # #8 S I O o. of ontacts Service ating # #12 (,,) (all others) #12(,I) 3 #8() #16(,) 2 #12(,) #16 6 #12() # # #16(,O) 2 #12(,) 86 imensions shown in inches (mm)

16 IT5015 S// ot S pproved. ITT annon roprietary (see ITT annon designed alternative insert positions, page 90 ontact rrangements (continued) igh Volume ayouts readily available from annon istributors o. of ontacts Q #16 S T U V W X Y Z # #16() 3 #4() #12(,,) 2 #8(,) 2 #4(,) #12(,,,) 3 #8(,,) #16 (,, ) 4 #4 (,,, ) S Q b a T d U c V W Z Y X #12 19 # #16(,,,) 4 #12(,,,) ircular Service ating Inst. (), (all others) (,,) (all others) (e) Inst. (all others) (e) Inst. (all others) (,,,,,) (,),(,) T S V U Q U V W S X T I S a T b Z U d Y V X W o. of ontacts Service ating #16(,) 6 #12() #16(,,) 2 #12(,) #16() 10 #12(,) #16 (), () () # #16(I, X) 4 #12() #16 S T U V W X Y Z a b c d e f g h j k l m S T U V W X Z a b c d e f g h j k m n p r s S T U V W Y Z a b c d e f g h j k l m n p r s t u v w y Q S T U V W X Y Z a b d e f g h j k m n p r t u v Q S T U V W l o. of ontacts Service ating #16 or I equip design, use # # # #12(,,) 2 #0(,) (),(all others) #20 20 #16 Inst #0(,) 6 #12(,,,,,) #16() 2 #4(,) I S O T V U W X T Y c U Z d V a e W b X I O S W c X d h Y S j e Z k T f g a U b I V O O S T U V W X Y Z a b c d e f g h j k l m n p q r s t u v w x y o. of ontacts Service ating 325 2# #16(O,S) 2 #12(U,V) 3 #8(,,T) 2 #4(W,X) #16(,TZ,ae) 6 #12(S) 2 #8(O,) or new I equip. design, use #16(,WZ,ak) 7 #12(OV) Inst. (,,h,j) (all others) # # #0 (,),() *OT: dditional layouts are the same as shown but in unique alternate positioins. lease consult the factory. imensions shown in inches (mm) 87

17 S/// I5015 onnectors ontact rrangements (continued) ot S pproved. ITT annon roprietary (see ITT annon designed alternative insert positions, page 90 igh Volume ayouts readily available from annon istributors ircular I Q S T U S X b I W e a V U Z Y d c T d e f Z a b c Y U V W X S O T I o. of ontacts Service ating # #4(,,,) 2 #0(,) #16(,,Q) 5 #12(,,,,) 5 #8(,,,,I) #12 (,,V,,,,,, TIron;,,,,S,Uonstantan) # #16(,Zf) 14 #12(,SY) 2 #8(O,) 1 #4() S T Q d U c k e V j m f b W g a h X Z Y O Y h U V Z d e i n u r x I S T W X a b c f g j k m p v w s t z I O S T W X b c f g m n s v x Y k u z U Z d h p t w y V a e j r O Q S T U V W X Y Z a b c d e f g h i k m n p q r s t u v w x y z S S T U V a Z Y X W V U T W X Y Z a b j h g f e d c b c d f g h i j k m n p q t r s r p n m s t l k u v w x y z z y x w v u o. of ontacts Service ating #16 (m), (all others) #16(Z,as) 7 #12(tz) #16(X,Zz 1 #12(Y) # # #16(c,h) 4 #12(d,e,f,g) h S T U X Y Z a b c d i j k m n p t u v w x y z S T U V W X Y Z S T U V V W f g q r s o. of ontacts Service ating #8() 6 #4() #16(,,,,, Q,VY,b,c) 9 #8(,,I,,O,,U,Z,a) 4 #4(,,S,T) # #16 I Q a S T U V W X Y Z b c d e f g h j k m n p O S q r s t u v w x y z T U V W X Y Q S T U V W Z a b c d e f g h j k m n o p r s t X Y Z Q U V S T W X Z Y o. of ontacts Service ating #16(S,Zt 6 #12(TY) #16(,T,W,X) 1 #8() 9 #12(,U,V,Y,) 88 imensions shown in inches (mm)

18 IT5015 S// S lternate Insert ositions ll views are looking into front of pin insert of rear of socket insert. ormal osition osition W osition X osition Y osition Z ircular ontact lternate ositions Shell rrange Wire egrees Size ment Size Service ating W X Y Z 8S 8S1 1 #16 10S 10S2 1 #16 10S4 2 #16 10S3 3 # #12 12S 12S4 1 #16 12S3 2 # #8 14S 14S1 3 #16 14S2 4 #16 Inst S5 5 #16 Inst S6 6 #16 Inst. 14S7 3 # S9 2 # # # # # # # # # S 16S1 7 # S4 2 # S5 3 # S6 3 # S8 5 # #16 (,,,) Inst.(all others) # # # # # # # #16 Inst # # # # # # # # # # # # #16 () (,,,) #16 Inst # # # # # # # # # # # ontact lternate ositions Shell rrange Wire egrees Size ment Size Service ating W X Y Z # # # # # # # # # # # # # # # # # # # # # #16 () #12 () # #16 (,,) #12 () #16 () #12 (all others) #16 () (all others) # # # #12 () (all others) #16 () #8 (all others) # # # #12 (,,) (all others) # # # # # # # # # # # # #16 Inst #12 (,,) #8 (all others) # # # # #12 ontact lternate ositions Shell rrange Wire egrees Size ment Size Service ating W X Y Z #12 () #8 (all others) 2 # # # # # # #16 (),() () #16 (,,,,,) #12 (,), (,) # # # # # #12 () #0 (all others) # # #12 3 #8 2 # #16 Inst.(,,h,j) #12 (all others) # # # # # # # #0 (,) () # # # # # # # #12 2 #8 1 # # # #12 5 # #16 (m) (all others) # #8 4 # # # # # #8 9 #12 imensions shown in inches (mm) 89

19 S/// I5015 onnectors ITT annon esignated lternate Insert ositions ot S approved. ircular , , OT: ront view of pin insulator rotates as shown. Shell ontact Wire Service vailable Size rrangement Size ating osition #12 () (all others) #16 Inst #16 (e) 4#4 Inst (all others) #12 (e) 19#16 Inst (all others) #20 20#16 Inst imensions shown in inches (mm)

20 IT5015 onnectors S// Wall ounting eceptacle S3100 / S3100 Integral able lamp 3100 / 3100 S3100 wall mounting receptacles are used to carry wires thru walls or bulkheads, or to provide a means of disconnection at a bulkhead. S3100 receptacles mate with 3106 and 3108 plugs. S3100 is identical to S3100 and is available upon request. or new equipment, customer should specify S3100. S Typ. Typ. T ia. 4 tg. oles W V Thd. ircular S The S3100 receptacle is identical in purpose to the S3100. The S3100 features a shorter light weight endbell and mates with 3106 and 3108 plugs. S Typ. Typ. 1 Thd. T ia. 4 tg. oles Shell Size 8S 10S 10S 12S 14S 16S in..235 (5.97).235 (5.97).297 (7.54).297 (7.54).422 (10.72).547 (13.89).297 (7.54).422 (10.72).547 (13.89).610 (15.49).735 (18.67).740 (18.80).922 (23.42).922 (23.42) (31.37) (34.54) (41.35) in..102 (2.59).102 (2.59).195 (4.95).255 (6.48).195 (4.95).255 (6.48).285 (7.24).350 (8.89).350 (8.89).468 (11.89).468 (11.89).664 (15.87).694 (17.63).911 (23.14).146 (3.71).146 (3.71).146 (3.71).180 (4.57).180 (4.57).180 (4.57) (66.68) (66.68) (66.68) (68.28) (69.85) (69.85) (75.44) (76.99) (76.99) (84.34) (58.98) (58.98) (89.66) (61.65) (22.23).875 (22.23).875 (22.23).890 (22.61).890 (22.61).970 (24.64).970 (24.64) (29.21).970 (24.64) (29.21) (36.83) (39.88) (39.88) (47.75) (47.75) (56.01) (60.96) (72.14) ± (15.09).719 (18.26).719 (18.26).906 (23.01).969 (24.61).906 (23.01).969 (24.61) (26.97) (29.36) (34.93) (39.67) (44.45) (49.23) (55.58) S ± (22.23) (25.40) (25.40) (27.79) (30.18) (32.54) (27.79) (30.18) (32.54) (34.93) (38.10) (41.28) (44.45) (50.80) (63.50) (69.85) T (3.73).147 (3.73).173 (4.39).173 (4.39).173 (4.39) V.840 (21.34).840 (21.34).900 (22.86).900 (22.86) (27.94) (30.48).900 (22.86) (27.94) (30.48) (33.02) (38.10) (38.10) (44.20) (44.20) (52.71) (58.42) (68.28) W (26.57) (26.57) (28.58) (28.58) (34.11) (37.69) (28.58) (34.11) (37.69) (40.87) (48.01) (48.01) (55.12) (55.12) (67.46) (74.22) ot to S specification erformance Specifications age 84 ontact, eiling lugs, ssembly Tools age 105 ontact rrangements age Thread 8S 1/228U2 10S 5/824U2 10S 5/824U2 12S 3/420U2 14S 7/820U2 16S 120U2 12 3/420U2 14 7/820U2 Thread U /818U /418U /818U /218U /418US US /416U /216U2 imensions shown in inches (mm) 91

21 IT5015 S// able onnecting lug (eceptacle with no mounting flange) S3101 / S3101 Integral able lamp 3101 / 3101 S3101 cable connecting plugs are used for cable extension requirements, where mounting provisions are unnecessary. W ircular S3101 receptacle mate with 3106, and 3108 plugs. ote: I5015 has changed the nomenclature of the 3101 from eceptacle to lug. S 1 V Thd. S S3101 cable connecting plug is identical in purpose to the S3101. The S3101 features a shorter light weight endbell and mates with 3106, and 3108 plugs. S 1 1 Thd. Shell Size 8S 10S 10S 12S 14S 16S in. ot to S specification.235 (5.97).235 (5.97).297 (7.54).297 (7.54).422 (10.72).547 (13.89).297 (7.54).422 (10.72).547 (13.89).610 (15.49).735 (18.67).740 (18.80).922 (23.42).922 (23.42) (31.37) (34.54) (41.35) in..102 (2.59).102 (2.59).195 (4.95).255 (6.48).195 (4.95).255 (6.48).285 (7.24).350 (8.89).350 (8.89).468 (11.89).468 (11.89).664 (15.87).694 (17.63).911 (23.14).844 (21.44).969 (24.61) (26.97) (26.97) (29.36) (32.54) (26.97) (29.36) (32.54) (34.14) (38.10) (41.28) (44.45) (50.80) (63.50) (69.85).146 (3.71).146 (3.71).146 (3.71).180 (4.57).180 (4.57).180 (4.57) (66.68) (66.68) (66.68) (68.28) (69.85) (69.85) (75.44) (76.99) (76.99) (84.34) (89.66) (58.98) (58.98) (61.65) (0.79).000 (0.00).875 (22.23).875 (22.23).875 (22.23).890 (22.61).890 (22.61).970 (24.64).970 (24.64) (29.21).970 (24.64) (29.21) (36.83) (39.88) (39.88) (47.75) (47.75) (56.01) (60.96) (72.14) S (13.08).640 (16.26).640 (16.26).765 (19.43).890 (22.61) (25.78).765 (19.43).890 (22.61) (25.78) (28.96) (32.13) (35.31) (38.48) (44.83) (51.18) (57.66) (61.65) V.840 (21.34).840 (21.34).900 (22.86).900 (22.86) (27.94) (30.48).900 (22.86) (27.94) (30.48) (33.02) (38.10) (38.10) (44.20) (44.20) (52.71) (58.42) (68.28) W (26.57) (26.57) (28.58) (28.58) (34.11) (37.69) (28.58) (34.11) (37.69) (40.87) (48.01) (48.01) (55.12) (55.12) (67.46) (74.22) erformance erformance Specifications Specifications age 84 age XXX ontact, eiling eiling lugs, lugs, ssembly ssembly Tools age Tools 105 age XXX Thread 8S 1/228U2 10S 5/824U2 10S 5/824U2 12S 3/420U2 14S 7/820U2 16S 120U2 12 3/420U2 14 7/820U2 Thread U /818U /418U /818U /218U /418US US /416U /216U2 ontact rrangements age ontact rrangements age XXX 92 imensions shown in inches (mm)

22 IT5015 onnectors S// ox ounting eceptacle S3102 / S / 3102 S3102 and S3102 box mounting receptacles are used in junction boxes or as an integral part of equipment. These connectors are identical in construction and will mate with 3106 and 3108 plugs. or new equipment, customers should specify S3102. X ISIO Solder ot xt. in or Socket ontact Size S, 10S, 10S S, 14S, 16S , , , S T ia. 4 tg. oles Thd. (lass2) X Solder ot xtension ircular Straight lug S3106 / S / 3106 S3106 straight plugs mate with 3100, 3102 and 3102 receptacles. S3106 is available upon request. or new equipment, customer should specify S3106. S3106 is identical to S3106 except to Oring under the coupling nut. V W Thd. 1 ** S S3106 straight plug is identical in purpose to the S3106. The S3106 has the shorter endbell. This plug will mate with 3100, 3101, and 3102 receptacles. 1 ** 1 Shell Size 8S 10S 10S 12S 14S 16S (5.97).235 (5.97).297 (7.54).297 (7.54).422 (10.72).547 (13.89).297 (7.54).422 (10.72).547 (13.89).610 (15.49).735 (18.67).740 (18.80).922 (23.42).922 (23.42) (31.37) (34.54) (41.35) in..102 (2.59).102 (2.59).195 (4.95).255 (6.48).195 (4.95).255 (6.48).285 (7.24).350 (8.89).350 (8.89).468 (11.89).468 (11.89).664 (15.87).694 (17.63).911 (23.14) **.536 (13.61).536 (13.61).536 (13.61).536 (13.61).536 (13.61).536 (13.61) (66.68) (66.68) (66.68) (68.28) (69.85) (69.85) (75.44) (76.99) (76.99) (84.34) (89.66) (58.98) (58.98) (61.65).890 (22.61).890 (22.61).970 (24.64).970 (24.64) (29.21).970 (24.64) (29.21) (36.83) (39.88) (39.88) (47.75) (47.75) (56.01) (60.96) (72.14) (21.44).969 (24.61).969 (24.61) (26.97) (29.36) (26.97) (29.36) (34.14) (37.31) (40.49) (43.66) (50.01) (56.36) (62.71) (69.16) V.840 (21.34).840 (21.34).900 (22.86).900 (22.86) (27.94) (30.48).900 (22.86) (27.94) (30.48) (33.02) (38.10) (38.10) (44.20) (44.20) (52.71) (58.42) (68.28) W (26.57) (26.57) (28.58) (28.58) (34.11) (37.69) (28.58) (34.11) (37.69) (40.87) (48.01) (48.01) (55.12) (55.12) (67.46) (74.22) ot to S specification imensions shown in inches (mm) 93

23 IT5015 onnectors S// Straight lug (continued) ircular erformance Specifications age 84 ontact, eiling lugs, ssembly Tools age 105 ontact rrangements age Thread 8S 1/228U2 10S 5/824U2 10S 5/824U2 12S 3/420U2 14S 7/820U2 16S 120U2 12 3/420U2 14 7/820U2 Thread U /818U /418U /818U /218U /418US US /416U /216U2 90 ngle lug S3108 / S / 3108 S angle plugs with Oring seal (less cable clamp) and the S angle plugs (less Oring seal with cable clamp) are used where there is limited space and where wires must be brought at abrupt angles. These plugs will mate with 3100, 3101 and 3102 receptacles. X 1 nd of Thread (S3108) 1 Thd. (lass2) Thread for ttachment of 85049/41 (S3057) able lamp ** Y 3 V 1 Shell Size 8S 10S 10S 12S 14S 16S in. ot to S specification **.536 (13.61).536 (13.61).536 (13.61).536 (13.61).536 (13.61).536 (13.61).146 (3.71).146 (3.71).146 (3.71).180 (4.57).180 (4.57).180 (4.57) erformance Specifications age 74 erformance Specifications age 84 ontact, eiling lugs, ssembly Tools age 95 ontact, eiling lugs, ssembly Tools age 105 ontact rrangements rrangements age age (26.42) (26.42) (26.42) (26.42) (26.42) (26.42) (35.56) (35.56) (35.56) (35.56) (35.56) (35.56) (35.56) (35.56) (35.56) (35.56) (35.56) (54.76) (54.76) (55.58) (55.58) (58.72) (61.11) (64.29) (68.28) (70.64) (72.24) (82.55) (82.55) (94.46) (94.46) (106.38) (109.14) (183.16) (0.79).000 (0.00).875 (22.23).875 (22.23).875 (22.23).426 (10.86).520 (13.21).614 (15.60).614 (15.60).739 (18.77).664 (21.95).614 (15.60).739 (18.77).864 (21.95).989 (25.12) (29.08) (32.26) (35.43) (41.00) (47.35) (52.10) (60.71) (21.44).969 (24.61).969 (24.61) (26.97) (29.36) (26.97) (29.36) (34.14) (37.31) (40.49) (43.66) (50.01) (56.36) (62.71) (69.16) ± (15.09).719 (18.26).719 (18.26).906 (23.01).969 (24.61).906 (23.01).969 (24.61) (26.97) (29.36) (34.93) (39.67) (44.45) (49.23) (55.58) S ± (22.23) (25.40) (25.40) (27.79) (30.18) (32.54) (27.79) (30.18) (32.54) (34.93) (38.10) (41.28) (44.45) (50.80) (63.50) (69.85) Thread Shell ox ounting 90 ngle Size eceptacle lug 8S 1/228U2 1/228U2 10S 5/824U2 5/824U2 10S 5/824U2 5/824U2 12S 3/420U2 3/420U2 14S 7/820U2 7/820U2 16S 120U2 120U2 12 3/420U2 3/420U2 14 7/820U2 7/820U2 T (3.73).147 (3.73).173 (4.39).173 (4.39).173 (4.39) V (30.94) (32.54) (32.54) (35.71) (38.89) (32.54) (35.71) (38.89) (40.46) (42.06) (43.64) (48.01) (49.99) (55.55) (61.11) (149.22) X (20.60).842 (21.39).873 (22.17).873 (22.17).936 (23.77).998 (25.35).873 (22.17).936 (23.77).998 (25.35) (26.95) (28.52) (30.12) (32.08) (34.09) (39.65) (45.21) Y (41.66) (41.66) (43.26) (43.26) (44.83) (45.62) (52.37) (53.98) (54.76) (58.72) (58.72) (64.29) (64.29) (69.85) (73.02) (144.53) Thread Shell ox ounting 90 ngle Size eceptacle lug U2 120U /818U2 11/818U /418U2 11/418U /818U2 13/818U /218U2 11/218U /418US2 13/418US US2 218US /416U2 21/416U /216U2 21/216U2 94 imensions shown in inches (mm)

24 IT5015 onnectors S// omponents S Straight lug S Straight lug S3106* 3106 Straight lug S ngle lug S ngle lug ndbell ircular errule rommet in ontacts Insulator oupling ut arrel O ing ote: lass is not applicable to S3108 shell style. * lass inactive for new design. Use lass or. imensions shown in inches (mm) 95

25 IT5015 onnectors S// ow To Order S type potting connectors are available with nylon cups. 00 and 06 shell styles with plastic cups and resilient insulators meet the requirements of S3103 and S lso available is the 08 plug with resilient insulator and 90 angle nylon potting cup. IX S S ircular ITT annon provides for a 1/4" clearance for potting on all contact sizes. S STY SS S SIZ OTT TS OTT TY IX ITT annon prefix indicating special application or variation of S S STY oupling thread diameter figured in sixteenths of an inch S STY 3100 Wall mounting receptacle (S3103) 3106 Straight lug (S325183) angle plug SS esilient insulator, nylon potting cup and thread attachment ring o class designator for S types. OTT TS See pages OTT TY in S Socket Wall ounting eceptacle S3103 ylon otting up Threaded ttachment ing 3100 S olarizing oss T ia. 4 tg. oles Thd. The 3100 receptacle (S3103) is supplied with a resilient insulator and nylon potting cup with a threaded attachment ring. This receptacle mates with 3106 and 3108 plugs. erformance Specifications Specifications age 84 age XXX ontact, eiling lugs, lugs, ssembly ssembly Tools age Tools 105 age XXX ontact rrangements age ontact rrangements age XXX Shell Size 8S 10S 10S 12S 14S 16S (38.89) (38.89) (38.89) (38.89) (38.89) (38.89) (49.99) (49.99) (49.99) (49.99) (55.58) (55.58) (55.58) (55.58) (55.58) (55.58) ±.005 (±0.13).594 (15.09).719 (18.26).719 (18.26).906 (23.01).969 (24.61).906 (23.01).969 (24.61) (26.97) (29.36) (34.93) (39.67) (44.45) (49.23) S.906 (23.01) (26.19) (26.19) (28.58) (30.96) (33.32) (28.58) (30.96) (33.32) (35.71) (38.89) (42.06) (45.24) (51.59) (57.94) (64.29) (+0.25).005 (.031).147 (3.73).147 (3.73).173 (4.39).173 (4.39) Thread 1/228U2 5/8242 5/8242 3/420U2 7/820U2 120U2 3/420U2 3/420U2 120U2 11/ / / / /418S2 218S2 21/416U2 96 imensions shown in inches (mm)

26 IT5015 onnectors S// Straight lug S25183 ylon otting up ubber asket 3106 ength of ngagement asket Thd. etal otting ing 1/4" To end of contact ircular The 3106 plug is supplied with resilient insulators, nylon potting cups with threaded attachment rings, and a rubber gasket under the coupling nut. This plug mates with 3100, 3101 and 3102 recaptacles. 90 ngle lug ylon otting up ubber asket 3108 ia. olarizing roove Thd. etal otting ing The 3108 is supplied with resilient insulator, 90º nylon potting cup and threaded attachment ring with a rubber gasket under the coupling nut. This plug mates with 3100, 3101 and 3102 receptacles Shell Size Thread 8S.536 (13.61) (39.67).844 (21.44) 1/228U2 10S.536 (13.61) (39.67).969 (21.44) 5/824U2 10S.536 (13.61) (39.67).969 (21.44) 5/824U2 12S.536 (13.61) (39.67) (21.44) 3/420U2 14S.536 (13.61) (39.67) (21.44) 7/820U2 16S.536 (13.61) (39.67) (21.44) 120U (50.80) (26.97) 3/420U (50.80) (29.36) 7/820U (50.80) 120U (50.80) (34.14) 11/818U (53.98) (37.31) 11/418U (53.98) (40.49) 13/818U (53.98) (43.66) 11/218U (53.98) (50.01) 13/418US (55.37) (30.96) 218US (55.37) (62.71) 21/416U (55.37) (69.16) 21/216U or rr. or rr. w/#16 w/#8 &#12 &#4 ontacts ontacts Thread.563(13.61) 1.040(26.42) 1.463(37.16) 969(24.61) 5/824U2.563(13.61) 1.040(26.42) 1.600(40.64) 1.062(26.97) 3/424U2.563(13.61) 1.040(26.42) 1.600(40.64) 2.300(58.42) 1.156(29.36) 7/820U2.563(13.61) 1.290(32.77) 1.600(40.64) 2.550(64.77) 1.250(31.75) 120U2.724(18.39) 1.040(26.42) 1.910(48.51) 1.062(26.97) 3/420U2.724(18.39) 1.040(26.42) 1.910(48.51) 2.610(66.29) 1.156(29.36) 7/820U2.724(18.39) 1.290(32.77) 1.910(48.51) 2.850(72.39) 1.250(31.75) 120U2.724(18.39) 1.290(32.77) 2.100(53.34) 2.850(72.39) 1.344(34.14) 11/818U2.724(18.39) 1.540(39.12) 2.100(53.34) 2.850(72.39) 1.469(37.31) 11/418U2.724(18.39) 1.540(39.12) 2.100(53.34) 2.850(72.39) 1.594(40.49) 13/818U2.724(18.39) 1.790(45.47) 2.281(57.94) 2.985(75.82) 1.719(43.66) 11/218U2.724(18.39) 2.040(51.82) 2.485(63.12) 2.985(75.82) 1.969(50.01) 13/418US2.724(18.39) 2.290(58.17) 2.485(63.12) 2.985(75.82) 1.219(30.96) 218US2.724(18.39) 2.540(64.52) 2.485(63.12) 2.985(75.82) 2.469(62.71) 21/416U2 erformance Specifications age 84 ontact, eiling lugs, ssembly Tools age 105 ontact rrangements age imensions shown in inches (mm) 97

27 IT5015 onnectors S Straight lug with Shrink oot dapter ircular is a straight plug with endbell for shrink boot adapters. rimp and solder versions are available (please indicate...80 or...183) mate with 3100, 3101 and 3102 shell styles. Order reference in insert* Thread min. max. ±0.2 ±0,2 0,5 max. max S** 5/8242 7,7 13,2 15,5 17,0 11,7 11,7 50, S** 3/420U2 7,9 13,2 15,5 17,8 11,8 58,8 25, S** 7/820U2 10,6 17,0 19,1 19,1 11,7 50,0 28, S** 120U2 13,5 21,9 23,9 23,9 11,5 50,0 31, ** 3/420U2 7,9 13,2 15,5 17,8 11,7 50,0 25, ** 7/820U2 10,6 17,0 19,1 20,1 11,7 60,0 28, ** 120U2 13,5 21,9 23,9 23,5 11,5 60,0 31, ** 11/ ,6 21,9 23,9 26,5 12,7 60,0 34, ** 11/ ,5 26,6 29,6 30,2 12,7 65,0 37, ** 13/ ,8 26,2 29,6 33,6 12,7 65,0 40, ** 11/ ,6 34,5 37,8 36,1 12,7 65,0 43, ** 13/418S2 27,0 34,5 37,8 41,4 12,7 65,0 50, ** 218S2 33,3 43,6 47,8 48,6 15,2 70,0 56, ** 21/416U2 38,5 43,6 47,8 54,8 15,2 80,0 62,7 *or socket inserts substitute S for **dd contact arrangement number (see pages 85 89) 98 imensions shown in inches (mm)

28 IT5015 ulkhead eceptacles /T ow To Order T and pressurized bulkhead receptacles mate with standard S type plugs (3106 and 3108) if contact arrangements correspond. oth the and T have resilient insulators. The T (thru bulkhead fitting) version has a double faced construction allowing mating from both ends. n Oring is supplied as standard on both the and T. ontacts are silver plated copper or brass alloy. Shells are aluminum alloy. IX S SIZ OTT T OTT TY TT OSITIO OUTI ( OY) IX ulkhead fittings T Thru bulkhead fittings 14S S * 1 T S * OTT TY in; S Socket; S pin and socket (T only) ircular S SIZ oupling thread diameter figured in sixteenths of an inch. TT OSITIO (onsult factory for available alternate positions.) OTT TS See pages OUTI 1 obligatory code, only Thruulkhead eceptacle T esilient Insulator olarizing oss Socket Side in Side olarizing oss S Typ. Typ. in Insert nds Socket Insert nds T ia. 4 tg. oles anel Thickness V Thd. T thrubulkhead fittings have pressurized resilient insulators. Special doublefaced pin and socket contact construction permits cable components to be wired and tested in the shop and then to be plugged into the mounted T plug to complete the installation. The T mates with 3106, 3107 and 3108 plugs. Shell Size 8S 10S 10S 12S 14S 16S ( 3.71).146 ( 3.71).146 ( 3.71).180 (4.57).180 (4.57).180 (4.57) (37.64) (37.64) (37.64) (37.64) (37.64) (37.64) (51.56) (51.56) (51.56) (51.56) (51.56) (51.56) (51.56) (51.56) (51.56) (51.56) (51.56) (0.79).000 (0.00).875 (22.22).875 (22.22) ±.005 (0.13).594 (15.09).179 (18.26).179 (18.26).906 (23.01).968 (24.59).906 (23.01).968 (24.59) (26.97) (29.36) (34.92) (39.67) (44.45) (49.23) (55.58) S ±.031 (0.79).875 (22.22) (25.40) (25.40) (27.79) (30.18) (32.54) (27.79) (30.18) (32.54) (34.92) (38.10) (34.28) (44.45) (50.80) (63.50) (69.85) T (0.25).005 (0.13).147 (3.73).147 (3.73).173 (4.39).173 (4.39).173 (4.39) V.325 (8.26).325 (8.26).325 (8.26).325 (8.26).325 (8.26).325 (8.26).445 (11.30).445 (11.30).445 (11.30).445 (11.30).445 (11.30).445 (11.30).383 (9.73).383 (9.73).320 (8.13).383 (9.73).383 (9.73) Thread 1/228U2 5/824U2 5/824U2 3/420U2 7/820U2 120U2 3/420U2 7/820U2 120U2 11/818U2 11/418U2 13/818U2 11/218U2 13/418US2 218US2 21/416U2 erformance Specifications age 84 ontacts, Sealing lugs, ssembly Tools age 105 ontact rrangements age imensions shown in inches (mm) 99

29 IT5015 ulkhead eceptacles /T ressurized ulkhead eceptacle T ircular cross ex TY 1 Thd. Standard osition in is 3/32" ia. V anel Thickness pressurized bulkhead receptacles withstand the air leakage requirements of I5015 not to exceed 1 cu. in. of air per hour when subjected to a pressure differential of 30 psi at 55. Insulators are resilient material bonded to aluminum shell. oth pin and socket assemblies are available. The will mate with standard S type 3106 and 3108 plugs. Shell Insulator ock ut O ing osition in ounting art o. xample Standard olychloroprene ex with 6 wire holes eoprene Standard igure 1 or 2 14SS1 Shell Size 8S 10S 10S 12S 14S 16S (21.67).853 (21.67).853 (21.67).853 (21.67).853 (21.67).853 (21.67) (31.60) (31.60) (31.60) (31.60) (31.60) (31.60) (31.60) (31.60) (31.60) (31.60).895 (22.73) (25.78) (25.78) (27.36) (30.56) (33.71) (27.36) (30.56) (33.71) (36.91) (40.06) (40.06) (48.41) (49.61) (55.96) (65.46) (27.36) (30.56) (30.56) (33.71) (36.91) (40.06) (33.71) (36.91) (40.06) (43.26) (46.41) (49.61) (52.76) (59.11) (65.45) (71.81) (27.61) (27.61) (27.61) (27.61) (27.61) (27.61) (38.74) (38.74) (38.74) (38.74) (38.74) (38.74) (38.74) (38.74) (38.74) (38.74).702 (17.83).822 (20.88).822 (20.88).955 (24.26) (27.23) (32.13).955 (24.26) (27.23) (32.13) (35.43) (38.48) (41.53) (44.83) (51.18) (56.01) (62.36).820 (20.83).960 (24.38).960 (24.38) (28.19) (37.08) (28.19) (37.08) (40.89) (44.45) (48.26) (51.56) (59.18) (64.77) (72.14) #16 #12 T Solder ot xt. #8 #4 #0.359 (9.12).359 (9.12).359 (9.12).359 (9.12).359 (9.12).359 (9.12) V.250 (6.35).250 (6.35).250 (6.35).250 (6.35).375 (9.52).375 (9.52).375 (9.52).375 (9.52).375 (9.52).375 (9.52).375 (9.52).375 (9.52).375 (9.52).375 (9.52).375 (9.52).312 (7.92) erformance Specifications age 84 erformance Specifications age XX ontacts, ontact, eiling Sealing lugs, lugs, ssembly ssembly Tools age Tool 105 age XX ontact rrangements age XX ontact rrangements age Thread 8S 1/228U2 10S 5/824U2 10S 5/824U2 12S 3/420U2 14S 7/820U2 16S 120U2 12 3/420U2 14 7/820U2 Thread U /818U /418U /818U /218U /418US US /416U2 ounting imensions.102 (2.59).097 (2.46) I.102 (2.59).097 (2.46) I ± (0.38) ±.005 (0.13).000 (0.00) (0.13) 8S.323 (8.20).500 (12.70).373 (9.47) 10S, 10S.385 (9.78).435 (11.05) 12S, (11.38).498 (12.65) 14S, (12.95).875 (22.22).560 (14.22) 16S, (14.55) (25.40).623 (15.82) (16.13) (28.58).685 (17.40) ± (0.38) ±.005 (0.13).000 (0.00) (0.13) (17.73).748 (19.00) (19.30) (34.92).810 (20.57) (20.90) (38.10).873 (22.17) (24.08) (44.45).998 (25.35) (27.25) (50.80) (28.52) (30.43) (31.70) ig. 1 ig. 2 imensions shown in inches (mm) 100

30 IT5015 onnectors anel utouts S lange dimensions and mounting holes for 5015 type S receptacles. ounting hole diameters do not apply to S5015 class T & S connectors. T O I TO ±.005 ±.031 ±.005 S O T 8S S & 10S & 12S & 14S & 16S ircular imensions shown in inches (mm) 101

31 IT5015 onnectors ccessories lug etal rotective aps ircular S or 06 and 08 Style lugs These externally threaded metal dust caps are used to protect the S3106 and S3108 plugs. aterial is aluminum alloy. They are furnished with sash chain or less sash chain. art umber Olive rab hromate Over admium inish with Sash hain Olive rab hromate Over lack nodized inish With ay Still be admium inish Sash hain Superceded urchased by Without Sash hain its ia. ia. S ITT annon S umber (ef) ITT art umber ITT art umber Thread S S S.656 (16.66) (114.30).166 (4.22) 1/228U2 S S S, 10S.656 (16.66).687 (17.45) (114.30).166 (4.22) 5/824U2 S S , 12S.844 (21.44) (139.70).166 (4.22) 3/420U2 S S , 14S.844 (21.44).937 (23.80) (139.70).166 (4.22) 7/820U2 S S , 16S.844 (21.44) (26.97) (139.70).166 (4.22) 120U2 S S (21.44) (30.15) (139.70).166 (4.22) 11/818U2 S S (21.44) (33.32) (139.70).197 (5.00) 11/418U2 S S (21.44) (36.50) (139.70).197 (5.00) 13/818U2 S S (21.44) (39.67) (152.40).197 (5.00) 11/218U2 S S (21.44) (46.02) (209.55).197 (5.00) 13/418U2 S S (21.44) (52.37) (209.55).228 (5.79) 218U2 S S (21.44) (58.72) (209.55).228 (5.79) 21/416U2 S S (21.44) (65.07) (209.55).228 (5.79) 21/216U2 S S (21.44) (71.42) (209.55).228 (5.79) 23/416U2 S S (21.44) (77.77) (209.55).228 (5.79) 316U2 ia. ia. Thd..250 in. erf. Thd. lug etal rotective aps S or 00, 01 and 02 Style eceptacles ia. asket These internally threaded metal dust caps are used to protect the S3100, S3101 and S3102 receptacles. aterial is aluminum alloy. They are furnished with sash chain or less sash chain. ia. Thd. art umber Olive rab hromate Over admium inish with Sash hain Olive rab hromate Over lack nodized inish With ay Still be admium inish Sash hain Superceded urchased by Without Sash hain its ia. ia. S ITT annon S umber (ef) ITT art umber ITT art umber Thread S S S.469 (11.91).688 (17.48) (114.30).150 (3.81) 1/228U2 S S S, 10S.469 (11.91).815 (20.70) (114.30).150 (3.81) 5/824U2 S S , 12S.469 (11.91) (25.40) (139.70).150 (3.81) 3/420U2 S S , 14S.469 (11.91) (28.58) (139.70).150 (3.81) 7/820U2 S S , 16S.469 (11.91) (30.18) (139.70).150 (3.81) 120U2 S S (11.91) (34.14) (139.70).150 (3.81) 11/818U2 S S (11.91) (37.31) (139.70).150 (3.81) 11/418U2 S S (11.91) (40.49) (139.70).150 (3.81) 13/818U2 S S (11.91) (43.66) (152.40).181 (4.60) 11/218U2 S S (13.49) (50.01) (209.55).181 (4.60) 13/418US2 S S (13.49) (56.36) (209.55).197 (5.00) 218US2 S S (13.49) (62.71) (209.55).197 (5.00) 21/416U2 S S (13.49) (69.06) (209.55).197 (5.00) 21/216U2 S S (13.49) (75.41) (209.55).197 (5.00) 23/416U2 S S (13.49) (80.98) (209.55).197 (5.00) 316U2 102 imensions shown in inches (mm)

32 IT5015 onnectors ccessories able lamp With or without bushing.063 Thd cable clamp is made for plugs and receptacles that have an endbell with external conduit threads. The double clamping action provides a balanced, positive hold on the wires and greatly reduces moisture transmission. rovision is made for safety wiring. This clamp is supplied without bushing; to order bushing, add with bushing after part number. 2 laces Safety Wires oles ircular art umber* 85049/ / / / / / / / / / / /4140 Superceded art umber S30573 S30574 S30576 S30578 S S S S S S S S its 8S10S 10S, 12S, 12 14S, 14 16S, , 22 24, ccommodates S ushings S34203 S34204 S34206 S34208 S S S342016,12 S342020,16 S342024,20 S342024,20 S342032,28,24 S342040,32,28 in..102 (2.59).195 (4.95).255 (6.48).285 (7.24).350 (8.89).468 (11.89).664 (16.87).694 (17.63).911 (23.14).250 (6.35).312 (7.92).438 (11.13).938 (23.83) (34.92) (41.28) (47.62) (60.32) ±.031 (0.79).875 (22.22).938 (23.83).938 (23.83).938 (23.83) (26.19) (27.79) (29.36) (42.88) (44.45) (44.45) ±0.31 (0.79).688 (17.48).969 (24.61) (27.79) (30.18) (34.92) (42.06) (51.59) (56.36) (63.50) (70.64) (83.34) ±0.31 (0.79).875 (22.22) (26.97) (29.36) (37.31) (42.88) (51.59) (57.94) (68.28) (74.63) (88.90) Thread 1/228U2 5/824U2 3/420U2 7/820U2 120U2 13/1618U2 17/1618U2 13/418US2 218US2 21/416U2 21/216U2 316U2 *To order cable clamp with bushing, add with bushing after part number. Telescoping ushing S3420/ S39056(.) Telescoping bushing with 85049/41 cable clamp Telescoping gland bushing (used with 85049/41 cable clamp) keep dirt, oil and moisture out of endbell. Taping or wrapping wires is eliminated since bushing protects wires going through clamp. ombinations of bushings may be used to decrease cable entry diameter to improve sealing. S art umber S34203 S34204 S34206 S34208 S S S S S S S S Superceded S art umber S S S S S S S S S S S S ITT annon art umber its 8S10S 10S, 12S, 12 14S, 14 16S, , 22 24, ±0.16 (0.41).379 (9.63).505 (12.83).619 (15.72).744 (18.90).869 (22.07) (27.03) (33.38) (40.54) (46.91) (52.96) (59.31) (72.01) ±0.31 (0.79) (73.02) (69.85) (66.68) (63.50) (60.32) (53.98) (50.80) (47.62) (44.45) (41.28) (38.10) ±0.16 (0.41).130 (3.30).200 (5.59).312 (7.92).437 (11.10).937 (23.80) (34.92) (41.25) (47.60) imensions shown in inches (mm) 103

33 IT5015 onnectors ccessories lastic rotective aps ircular 025XXXX000 rotective dust caps are designed to cover the coupling and conduit ends of S connectors where there is a possibility of foreign matter accumulating on the interior of the connector or of damage to the threaded parts. aterial is red polyethylene. lastic dust caps can be reused, but are not intended to replace the standard aluminum dust caps shown in preceding pages S3106/S3108 S3100, S3102, S (only), art oupling Solder oupling Solder Solder oupling Solder umber nd ot nd nd ot nd ot nd nd ot nd S 8S.469 (11.91) S 8S, 10S 8S 8S, 10S S, 10S 10S, 12S, 12 10S, 10S 10S, 12S, S, 12 14S, 14 12S, 12 14S, S, 14 16S, 16 14S, 14 16S, S, 10S S, S, S, S, S, , , , 28 20, S 10S, 12S, 12 14S, 14 16S, , 22 24, imensions Wt. b imensions shown in inches (mm) 104

34 IT5015 onnectors ccessories 80 ssembly Instructions ITT annon provides a complete line of crimp insertion and extraction tooling to be used with 80 contacts as follows. ontact and rimp ower rimp rimp Size Tool* ocator Tool* ead ocator auge /101 T701 T /101 T567 T600/ T600/ T600/ T ircular *The 22520/101 is the I standard crimp tool for #12 thru #20 contacts and when used with crimp #12, 16 and 20 contacts for the 80. **The T600 is recommended for crimping of #4 thru #12 contacts. The T600 for #0 thru #8. The appropriate locators and crimp heads are available as shown above. T600 T520/530 rimp Tool rimping ontacts 1. heck the crimp tool to be sure that the proper crimp head locator is used. 2. ycle to tool to be sure the indentors are open. 3. lace the contact, mating end first, into the tool. 4. Insert the stripped wire into the hollow end of the contact. e sure the wire is inserted as far as it will go. 5. lose the tool completely to crimp. Unless the tool is closed completely, the tool will not release the contact. 6. emove the crimped contact from the tool. heck the inspection hole to verify that the wire is fully inserted. Insertion/xtraction Tools Insertion and extraction tools used for these connectors are available for contact sizes 16 thru 0 as shown. ontact Insertion xtraction andle Size Tools Tools olor 16 IT16 T164 lue ( ) ( ) 12 IT12 T122 Yellow ( ) ( ) 8 IT8 T8 ed 4 IT4 T4 lue 0 IT0 T0 Yellow Insertion of ontacts 1. efore inserting the contacts, remove the endbell, grommets, and ferrule from the receptacle. emove the endbell, grommet, ferrule, and coupling nut from the plug. Slide the hardware over the wire bundle in the proper order for reassembly after all the contacts are inserted. 2. To assist insertion of contacts, lubricate insert cavities with isopropyl alcohol. lcohol will evaporate and will not leave a conductive film. aution: ever use any lubricant other than isopropyl alcohol. old the plug or receptacle body firmly and insert the wired contacts as far as possible by hand. Starting at one side of the insulator, work progressively from contact to contact across the layout. When inserting socket contacts, be sure to provide fixture space below the front face to permit length of guide pins for #16 and #12 contacts to clear insulator face. 3. lace the correct insertion tool on the contact so that the wire runs along the groove in the tool. (Tool tip will butt against the shoulder.) 4. eginning with a cavity on the outer edge of the plug, apply a slow, even pressure perpendicular to the insulator face until the contact snaps into position. If contacts are not inserted all the way prior to removing insertion tool, do not try to reinsert the insertion tool. Instead, using the extraction tool, push the contact back to the position it was in when the insertion tool was originally placed over the contact for pushin; otherwise the inside of contact cavity may be damaged by reinserting the insertion tool. 5. Inspect the front end of the insulator to assure that the contacts are inserted to the proper depth. ompletion fter all the cavities have been filled, slide the hardware back into position on the barrel. Tighten the endbell until the ferrule and endbell are flush. ompression of the grommet in this manner results in maximum sealing characteristics of the plug. xtraction of ontacts 1. Select the appropriate tool. (Tool tips are reversible for either pin or socket.) lace the extraction tool over the pin or into the socket. 2. pply a slow, even pressure to push the contact out of the rear of the insulator. ecommended Wire Stripping SIZ 16 SIZ 8 ontacts SIZ 0 ontact art umbers 80 ontact Size in Socket 16S uide ins uide pins are used to assist insertion of socket contact Sizes #16 and #12. arger sizes do not require guide pins. ontact uide in # # SIZ 4 SIZ 12 1/4" 1/4" 7/16" 11/16" Wire ole illers Wire ITT annon Size W art umber olor ed 16/16S lue Yellow White reen lack 5/8" imensions shown in inches (mm) 105