QUICK-RELEASE COUPLINGS RPL

Transcription

1 QUIK-RELEASE OUPLINGS RPL TEMPERATURE ONTROL ULL LOW Nominal diameter: 1/4, 5/16 and 1/2 N E W GE NER ATION Immediate visual identification of the circuits Easy connection and disconnection Even faster installation due to pre-applied PTE on straight socket male threads bridge for easy creation of loops on your mold cooling circuits APPLIATIONS old, chilled or hot water circuits. Mold temperature control connections on thermoplastic, Zamak or aluminium injection molds.

2 RPL ULL-LOW QUIK-RELEASE OUPLINGS NEW GENERATION IDENTIIATION O YOUR IRUITS N E W GE NER ATION EVEN MORE RELIAILITY thanks to the reinforced locking mechanism. EVEN QUIKER AND PREISE Your hot or cold circuits are quickly and easily identified by red or blue collars installed onto straight or extended sockets and onto plugs. Possible marking of circuit number on socket collar. EVEN MORE SAETY VISUAL VALIDATION O THE ONNETED POSITION You control the locked position by visualizing the red, blue or black collar on the plug. EVEN EASIER ONNETION AND DISONNETION The RPL range is quick to operate, reliable and designed for one handed operation. The knurled locking sleeve ensures easy plug handling. When installed in a confined area, a shape (Ø 5/16 and 1/2 ) or a groove (Ø 1/4 ) on the locking sleeve, allows the disconnection via a tool, in complete safety. REGISTERED M O E D L MARKING ON OTH SOKET AND PLUG 2 3 DIERENT SIZES OR ALL MOLD APPLIATIONS RPL quick-release couplings with internal diameters of 1/4, 5/16 or 1/2 gives maximum through flow with minimum outside dimensions. PERORMANE RPL couplings are full-flow, thereby avoiding any build-up of deposits. EASE O MAINTENANE Seal changes on the plugs are quick and easy. EIIENY Excellent immediate long term sealing due to pre-applied PTE on straight socket male thread.

3 EASY HANDLING O THE MOLDS TWO METHODS OR SOKET INSTALLATION LUSH MOUNTED for new moulds: - easier storage of the molds. - no risk of damage to the sockets. SLIGHTLY RAISED for existing molds. A OMPLETE RANGE P A T. 2 types of extended sockets In nickel plated brass, smooth or threaded, the strong one piece socket extenders are easily installed. P E N D I N G SMOOTH VERSION THREADED VERSION RIDGE The rigid bridges ensure that water loops are neat and tidy. 3

4 TEHNIAL EATURES RPL 06 Nominal bore (in) 1/4 Max. working pressure (psi) 145 Nominal bore (in) 5/16 Max. working pressure (psi) 145 Working temperatures ( ) +5 to +194 * with O-ring in Nitrile hart flow capacity / pressure drop for water Test conditions: flow direction: socket plug Working temperatures ( ) +5 to +194 * with O-ring in Nitrile * for other conditions, call us * for Pour other d autres conditions, conditions, call nous consulter V = 16 ft/s 2 V = 16 ft/s v = v = 2.68 Pressure drop (psi) Pressure drop (psi) low (gal/mn) low (gal/mn)

5 ONSTRUTION Socket in nickel plated brass with PTE pre-applied (only on straight socket, male threads) Plug and extender socket in nickel plated brass O-ring in Nitrile (NR), other seals on request Spring and balls in stainless steel 18/8 RPL 06: 6 balls and 12: 8 balls Nominal bore (in) 1/2 Max. working pressure (psi) 145 Working temperatures ( ) +5 to +194 * with O-ring in Nitrile * for other conditions, call us V = 16 ft/s PAT. PENDING Pressure drop (psi) v = REGISTERED MODEL low (gal/mn) 5

6 E G 1. STRAIGHT SOKET MALE THREAD PTE PRE-APPLIED ØD ØD E G ALLEN KEY without collar with red collar with blue collar RPL 06 R 1/8* /4 RPL RPL /KR RPL /K NPT 1/ /4 RPL RPL /KR RPL /K R 1/ /4 RPL RPL /KR RPL /K NPT 1/ /4 RPL RPL /KR RPL /K R 1/ / /KR.1150/K NPT 1/ / /KR.1250/K R 1/ / /KR.1151/K NPT 1/ / /KR.1251/K R 3/ / /KR.1152/K NPT 3/ / /KR.1252/K R 3/ / /KR.1152/K NPT 3/ / /KR.1252/K R 1/ / /KR.1153/K NPT 1/ / /KR.1253/K R 3/ / /KR.1154/K NPT 3/ / /KR.1254/K * R 1/8 = G 1/8 co. RPL 06 INSTALLATION DIMENSIONS O SOKETS IN MOLDS SLIGHTLY RAISED SOKET LUSH MOUNTED SOKET EMALE E J Ø G I ALLEN KEY recommended THREAD min. min. torque (oz.ft) G 1/ /4 177 NPT 1/ /4 177 G 1/ /4 354 NPT 1/ /4 354 G 1/ /4 177 NPT 1/ /4 177 G 1/ / NPT 1/ / G 3/ / NPT 3/ / G 3/ /8 590 NPT 3/ /8 590 G 1/ / NPT 1/ / G 3/ / NPT 3/ / SLIGHTLY RAISED SOKET J min. E LUSH MOUNTED SOKET I G hamfer the mold angles x Ø min. 6

7 2. STRAIGHT SOKET METRI MALE THREAD ØD E G ALLEN KEY without collar with red collar with blue collar RPL 06 M10x /4 RPL RPL /KR RPL /K M10x / /KR.1410/K M10x1, / /KR.1411/K M14x1, / /KR.1414/K 3. STRAIGHT SOKET EMALE THREAD G ALLEN without collar with red collar with blue collar KEY G G 1/ / /KR.1100/K NPT 1/ / /KR.1200/K G 1/ / /KR.1101/K NPT 1/ / /KR.1201/K G 3/ / /KR.1102/K G 1/ / /KR.1103/K 4. STRAIGHT VALVED SOKET MALE THREAD E G E G without collar with red collar with blue collar Ø A R 3/ /ON/JV.1152/ON/JV/KR.1152/ON/JV/K /ON INSTALLATION TOOL /flats LUSH MOUNTED SOKET SLIGHTLY RAISED SOKET INSTALLATION DIMENSIONS O THE /ON INTO THE MOLD min. 90 G 3/8 H Ø 0.67 Ø min. 90 G 3/8 H Ø 0.67 Max. torque: 177 ot 236 oz.ft Ø 0.59 Ø 0.31 min min Ø 0.59 Ø 0.31 min min. 7

8 5. SOKET 90 MALE THREAD D H/LATS R 1/ /RE R 1/ /RE NPT 1/ /RE R 3/ /RE D H/flats 6. SOKET 135 MALE THREAD D H/LATS D R 1/ /RO R 1/ /RO R 3/ /RO H/flats 7. PANEL/PLATE MOUNTED STRAIGHT SOKET E E max PANEL/PLATE MOUNTED SOKET 90 EMALE THREAD E G G 1/ max /RE E G 8

9 1. STRAIGHT PLUG OR HOSE Øi with black collar with red collar with blue collar RPL 06 5/ RPL RPL /KR RPL /K 1/ /KR.6806/K 5/ /KR.6808/K 3/ /KR.6810/K 1/ /KR.6812/K 1/ /KR.6813/K 5/ /KR.6816/K Øi 2. PLUG 90 OR HOSE Øi D with black collar with red collar with blue collar 1/ /RE.6806/RE/KR.6806/RE/K 5/ /RE.6808/RE/KR.6808/RE/K 3/ /RE.6810/RE/KR.6810/RE/K 1/ /RE.6812/RE/KR.6812/RE/K 1/ /RE.6813/RE/KR.6813/RE/K 5/ /RE.6816/RE/KR.6816/RE/K Øi D 3. PLUG 135 OR HOSE Øi D with black collar with red collar with blue collar D 1/ /RO.6806/RO/KR.6806/RO/K 5/ /RO.6808/RO/KR.6808/RO/K 3/ /RO.6810/RO/KR.6810/RO/K 1/ /RO.6812/RO/KR.6812/RO/K 1/ /RO.6813/RO/KR.6813/RO/K 5/ /RO.6816/RO/KR.6816/RO/K Øi 4. STRAIGHT PLUG OR SEL-LOKING HOSE Øi Øj with black collar with red collar with blue collar 3/8" /N.6810/N/KR.6810/N/K 1/2" /N.6813/N/KR.6813/N/K 1/2" /N.6813/N/KR.6813/N/K 5/8" /N.6816/N/KR.6816/N/K Øi Øj 9

10 5. PLUG 90 OR SEL-LOKING HOSE Øi D Øj with black collar with red collar with blue collar 3/8" /N/RE.6810/N/RE/KR.6810/N/RE/K 1/2" /N/RE.6813/N/RE/KR.6813/N/RE/K 1/2" /N/RE.6813/N/RE/KR.6813/N/RE/K 5/8" /N/RE.6816/N/RE/KR.6816/N/RE/K Øi Øj D 6. PLUG 135 OR SEL-LOKING HOSE D Øi D Øj with black collar with red collar with blue collar 3/8" /N/RO.6810/N/RO/KR.6810/N/RO/K 1/2" /N/RO.6813/N/RO/KR.6813/N/RO/K 1/2" /N/RO.6813/N/RO/KR.6813/N/RO/K 5/8" /N/RO.6816/N/RO/KR.6816/N/RO/K Øi Øj 7. STRAIGHT PLUG EMALE THREAD with black collar with red collar with blue collar G 1/ /KR.6101/K NPT 1/ /KR.6201/K G 1/ /KR.6103/K NPT 1/ /KR.6203/K 8. PLUG 90 EMALE THREAD E with black collar with red collar with blue collar G 1/ /RE.6101/RE/KR.6101/RE/K NPT 1/ /RE.6201/RE/KR.6201/RE/K G 3/ /RE.6102/RE/KR.6102/RE/K NPT 3/ /RE.6202/RE/KR.6202/RE/K 9. PLUG 135 EMALE THREAD D with black collar with red collar with blue collar G 1/ /RO.6101/RO/KR.6101/RO/K NPT 1/ /RO.6201/RO/KR.6201/RO/K G 3/ /RO.6102/RO/KR.6102/RO/K NPT 3/ /RO.6202/RO/KR.6202/RO/K D 10

11 1. RIDGE PLUG 90 TUE /RE length of tube delivered = R Additional information on the rigid loop on pages 12 and NITRILE SPARE SEALS USED ON PLUGS Packaging: bag of 10 units RPL 06 R R R OLOR IDENTIIATION OLLAR OR HOSES Packaging: bag of 25 red or blue collars of the same number How to build your part-number R Ø OLLAR OLLAR OLOR OLLAR NUMER ommon part R (ø ext. hose: 0.51 to 0.67 in) 17 (ø ext. hose: 0.67 to 0.94 in) 24 (ø ext. hose: 0.94 to 1.10 in) lue collar: 7 Red collar: 3 from 0 to 9 Examples: R R (collar Ø 0.51 blue marked 0) R R (collar Ø 0.94 red marked 5) 4. PROTETIVE DUST AP ENSURES LEANLINESS O YOUR IRUIT Packaging: bag of 100 dust caps onstruction: yellow polyethylene.8500/100 11

12 RIDGE LOOPS OR MOLD OOLING IRUITS APPLIATIONS Loops between the exit of one cooling circuit and the entry of the next cooling circuit: reduces the number of flowmeters supplies cold or warm water. EASE O MAINTENANE Plugs and pipe can be changed independently. Seal changing is easy. REDUED SPAE REQUIREMENT The design of the bridge makes for a neat and tidy solution. HARD WEARING The brass construction of the bridge gives long term reliability. Nominal distance between centers ± 0.02 EASE O INSTALLATION The design of the bridge allows for installation with some misalignment. Max. admissible offset = nominal distance between centers x Max. admissible offset 12

13 R5 TEHNIAL HARATERISTIS Use with unthreaded plug Length of tube delivered: onstruction alibrated tube in cold-drawn brass DESRIPTION plug Tube length = /RE R DIMENSIONAL DRAWING Nominal distance between centers ± 0.02 (min. centers = 1.38) /RE PLUG ;48 L ± 0.02 SOKET SIMULTANEOUS ONNETION AND DISONNETION O THE TWO PLUGS PREPARATION O THE TUE cutting to length Length of tube L = (nominal distance between centers ) ± 0.02 or example, if nominal distance between centers is 3.94, L = ( ) ± 0.02 = 3.54 ± 0.02 Ø 0.43 ± Ø R 0,5 Ø 0.31 max. machining of tube ends Ra 1,6 Area Ra 1, min. Length Ø 0.43 ± min. 13

14 ONE PIEE SOKET EXTENDER ONE PIEE DESIGN with thick walls for greater strength and rigidity 2 versions: smooth or threaded. 14 THREADED VERSION : 3 lengths available in G 1/8 4 lengths available in G 1/4 SMOOTH VERSION RPL 06: 1 length available : 4 lengths available : 3 lengths available

15 INSTALLATION O THE SOKET EXTENDERS INTO THE MOLD L2 30 G ONE PIEE SOKET EXTENDER * ø ø min. øa ø MOLD AVITY * parallel thread Threading to be cut SMOOTH VERSION L L Ø L2 G Ø Ø ALLEN TORQUE to be cut min./max. min. KEY oz.ft without collar with red collar with blue collar RPL 06 R 1/8 or 1.30/ L /4 118 RPL /100/R RPL /100/R/KR RPL /100/R/K NPT 1/8 R 1/8 1.30/ L / /100/R.1010/100/R/KR.1010/100/R/K or 3.94/ L / /150/R.1010/150/R/KR.1010/150/R/K NPT 1/8 5.90/ L / /200/R.1010/200/R/KR.1010/200/R/K 7.87/ L / /250/R.1010/250/R/KR.1010/250/R/K R 1/4 1.34/ L / /100/R.1011/100/R/KR.1011/100/R/K or 3.94/ L / /150/R.1011/150/R/KR.1011/150/R/K NPT 1/4 5.90/ L / /200/R.1011/200/R/KR.1011/200/R/K 7.87/ L / /250/R.1011/250/R/KR.1011/250/R/K R 3/8 2.20/ L / /150/R.1002/150/R/KR.1002/150/R/K or 5.90/ L / /200/R.1002/200/R/KR.1002/200/R/K NPT 3/8 7.87/ L / /250/R.1002/250/R/KR.1002/250/R/K R 1/2 2.32/ L / /150/R.1003/150/R/KR.1003/150/R/K or 5.90/ L / /200/R.1003/200/R/KR.1003/200/R/K NPT 1/2 7.87/ L / /250/R.1003/250/R/KR.1003/250/R/K THREADED VERSION L L1 L2 G Ø Ø ALLEN TORQUE min./ threaded min. KEY oz.ft max. 1.34/ L / /50/R.1010/50/R/KR.1010/50/R/K G 1/8 1.97/ L / /100/R.1010/100/R/KR.1010/100/R/K 3.94/ L / /150/R.1010/150/R/KR.1010/150/R/K 1.51/ L / /50/R.1011/50/R/KR.1011/50/R/K G 1/4 2.16/ L / /100/R.1011/100/R/KR.1011/100/R/K 4.13/ L / /150/R.1011/150/R/KR.1011/150/R/K 6.10/ L / /200/R.1011/200/R/KR.1011/200/R/K L1 without collar with red collar with blue collar L We reserve the right to modify product specifications without prior notice 15

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