Operating Instructions OPTISWITCH 3000 C with two-wire output
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1 Operating Instructions OPTISWITCH 3000 C with two-wire output
2 Contents Contents 1 About this document 1.1 Function Target group Symboism used For your safety 2.1 Authorised personne Appropriate use Warning about misuse CE conformity Product description 3.1 Configuration Principe of operation Operation Storage and transport Mounting 4.1 Genera instructions Mounting instructions Connecting to votage suppy 5.1 Preparing the connection Connection steps Wiring pan, singe chamber housing Set up 6.1 Genera Adjustment eements Function chart Maintenance and faut rectification 7.1 Maintenance Rectify fauts Exchange the eectronics Instrument repair Dismounting 8.1 Dismounting procedure Disposa Suppement 9.1 Technica data OPTISWITCH 3000 C - with two-wire output
3 Contents 9.2 Dimensions Certificates Suppementary operating instructions manuas Information: OPTISWITCH 3000 C is avaiabe in different versions. Depending on the seected version, suppementary operating instructions manuas may aso come with the shipment. The suppementary operating instructions manuas are isted in section "Product description. Operating instructions manuas for accessories and repacement parts Tip: To ensure reiabe setup and operation of your OPTISWITCH 3000 C, we offer accessories and repacement parts. The associated documents are: Operating instructions manua "Osciator" OPTISWITCH 3000 C - with two-wire output 3
4 About this document 1 About this document 1.1 Function This operating instructions manua has a the information you need for quick setup and safe operation. Pease read this manua before you start setup. 1.2 Target group This operating instructions manua is directed to trained, quaified personne. The contents of this manua shoud be made avaiabe to these personne and put into practice by them. 1.3 Symboism used Information, tip, note This symbo indicates hepfu additiona information. Caution: If this warning is ignored, fauts or mafunctions can resut. Warning: If this warning is ignored, injury to persons and/or serious damage to the instrument can resut. Danger: If this warning is ignored, serious injury to persons and/or destruction of the instrument can resut. Ex appications This symbo indicates specia instructions for Ex appications. à List The dot set in front indicates a ist with no impied sequence. Action This arrow indicates a singe action. 1 Sequence Numbers set in front indicate successive steps in a procedure. 4 OPTISWITCH 3000 C - with two-wire output
5 For your safety 2 For your safety 2.1 Authorised personne A operations described in this operating instructions manua must be carried out ony by trained speciaist personne authorised by the operator. For safety and warranty reasons, any interna work on the instruments must be carried out ony by personne authorised by the manufacturer. 2.2 Appropriate use OPTISWITCH 3000 C is a sensor for eve detection. Detaied information on the appication range of OPTISWITCH 3000 C is avaiabe in chapter "Product description". 2.3 Warning about misuse Inappropriate or incorrect use of the instrument can give rise to appication-specific hazards, e.g. vesse overfi or damage to system components through incorrect mounting or adjustment. 2.4 Genera safety instructions OPTISWITCH 3000 C is a high-tech instrument requiring the strict observance of standard reguations and guideines. The user must take note of the safety instructions in this operating instructions manua, the country-specific instaation standards (e.g. the VDE reguations in Germany) as we as a prevaiing safety reguations and accident prevention rues. 2.5 CE conformity OPTISWITCH 3000 C is in CE conformity with EMC (89/336/ EWG), fufis NAMUR recommendation NE 21 and is in CE conformity with LVD (73/23/EWG). Conformity has been judged according to the foowing standards: EMC: - Emission EN 61326: 1997 (cass B) - Susceptibiity EN 61326: 1997/A1:1998 LVD: EN : 2001 OPTISWITCH 3000 C - with two-wire output 5
6 Product description 3 Product description 3.1 Configuration Scope of deivery Components The scope of deivery encompasses: OPTISWITCH 3000 C eve sensor Documentation - this operating instructions manua - Suppementary instructions manua "Pug connector for eve sensors" (optiona) OPTISWITCH 3000 C consists of the foowing components: Housing cover Housing with eectronics process fitting with tuning fork Area of appication Fig. 1: OPTISWITCH 3000 C with pastic housing 1 Housing cover 2 Housing with eectronics 3 Process fitting 3.2 Principe of operation OPTISWITCH 3000 C is a eve sensor with tuning fork for eve detection. It is designed for industria use in a areas of process technoogy and is preferaby used for buk soids. Typica appications are overfi and dry run protection. Thanks to its simpe and robust measuring system, OPTISWITCH 3000 C is virtuay unaffected by the chemica and physica properties of the buk soid. It functions even when exposed to strong externa vibration or changing products. 6 OPTISWITCH 3000 C - with two-wire output
7 Product description Faut monitoring The eectronics of OPTISWITCH 3000 C continuousy monitors the foowing criteria: Correct vibrating frequency Line break to the piezo drive If one of these fauts is detected, the eectronics signas this via adefined current to the signa conditioning instrument. The connection cabe to the vibrating eement is aso monitored. Physica principe Power suppy The tuning fork is piezoeectricay energised and vibrates at its mechanica resonance frequency of approx. 150 Hz. When the tuning fork is submerged in the product, the vibration ampitude changes. This change is detected by the integrated osciator and converted into a switching command. Depending on your requirements, OPTISWITCH 3000 C with two-wire eectronics can be connected to different signa conditioning instruments. Compatibe signa conditioning instruments are isted under "Technica data". The exact range of the power suppy is stated in the "Technica data" in the "Suppement". 3.3 Operation OPTISWITCH 3000 C can detect products with a density >0.08 g/cm³ (>0.003 bs/in³). On the eectronics modue you wi find the foowing indicating and adjustment eements: signa amp for indication of the switching condition (green/ red) mode switch for seection of the output current 3.4 Storage and transport Packaging Your instrument was protected by packaging during transport. Its capacity to hande norma oads during transport is assured by a test according to DIN The packaging of standard instruments consists of environment-friendy, recycabe cardboard. In addition, the sensor is provided with a protective cover of cardboard. For specia versions PE foam or PE foi is aso used. Dispose of the packaging materia via speciaised recycing companies. OPTISWITCH 3000 C - with two-wire output 7
8 Product description Storage and transport temperature Storage and transport temperature see "Suppement - Technica data - Ambient conditions" Reative humidity % 8 OPTISWITCH 3000 C - with two-wire output
9 Mounting 4 Mounting 4.1 Genera instructions Switching point Moisture In genera, OPTISWITCH 3000 C can be mounted in any position. The instrument must be mounted in such a way that the vibrating eement is at the height of the requested switching point. Use the recommended cabes (see chapter "Connecting to power suppy") and tighten the cabe gand. You can give your OPTISWITCH 3000 C additiona protection against moisture penetration by eading the connection cabe downward in front of the cabe entry. Rain and condensation water can thus drain off. This appies mainy to mounting outdoors, in areas where moisture is expected (e.g. by ceaning processes) or on cooed or heated vesses. Fig. 2: Measures against moisture penetration Transport Do not hod OPTISWITCH 3000 C on the vibrating eement. The sensor can be damaged by the weight of the instrument. Remove the protective cover just before mounting. Pressure/Vacuum Handing The process fitting must be seaed if there is gauge or ow pressure in the vesse. Before use, check if the sea materia is resistant against the measured product and the process temperature. The max. permissibe pressure is stated in the "Technica data" in the "Suppement" or on the type abe of the sensor. The vibrating eve switch is a measuring instrument and must be treated accordingy. Bending the vibrating eement wi destroy the instrument. OPTISWITCH 3000 C - with two-wire output 9
10 Mounting Warning: The housing must not be used to screw in the instrument! Appying tightening force on the housing can damage its interna mechanica parts. To screw in, use the hexagon above the thread. 4.2 Mounting instructions Socket Fiing opening The vibrating eement shoud protrude into the vesse to avoid buidup. For that reason, avoid using mounting bosses for fanges and screwed fittings. This appies particuary to use with adhesive products. Mount the instrument in such a way that the tuning fork does not protrude directy into the fiing stream. a. b. 20 Fig. 3: Horizonta mounting a Convex mounting b Concave mounting If such an instaation ocation shoud be necessary, mount a suitabe protective sheet above or in front of the vibrating eement - see iustration a.). In abrasive soids, mounting according to iustration b. has proven. A spout forms in the concave protective sheet preventing wear of the protective sheet. 10 OPTISWITCH 3000 C - with two-wire output
11 Mounting Horizonta mounting To achieve a very precise switching point, you can insta OPTISWITCH 3000 C horizontay. However, if the switching point can have a toerance of a few centimeters, we recommend mounting OPTISWITCH 3000 C approx. 20 incined to the vesse bottom to avoid buidup. a. b. 20 Fig. 4: Horizonta mounting a Protective sheet b Concave protective sheet for abrasive soids Infowing medium Fows If OPTISWITCH 3000 C is mounted in the fiing stream, unwanted switching signas may be generated. Mount OPTI- SWITCH 3000 C at a ocation in the vesse where no disturbing infuence from e.g. fiing openings, agitators etc. can occur. To minimise fow resistance caused by the tuning fork, OPTISWITCH 3000 C shoud be mounted in such a way that the surfaces of the bades are parae to the product movement. OPTISWITCH 3000 C - with two-wire output 11
12 Mounting 1 2 Fig. 5: Orientation of the tuning fork in case of fow 1 Marking with screwed version 2 Direction of fow Adhesive products In case of horizonta mounting in adhesive products, the surfaces of the tuning fork shoud be vertica in order to reduce buidup on the bades. On the screwed version you wi find a marking on the hexagon. With this, you can check the position of the tuning fork when screwing it in. When the hexagon touches the sea, the thread can be sti turned by approx. haf a turn. This is sufficient to reach the recommended instaation position. 1 Fig. 6: Vertica instaation - marking 1 Marking on top with screwed version 12 OPTISWITCH 3000 C - with two-wire output
13 Connecting to votage suppy 5 Connecting to votage suppy 5.1 Preparing the connection Note safety instructions Seect power suppy Seecting the connection cabe Generay not the foowing safety instructions: Connect ony in the compete absence of ine votage Connect the power suppy according to the foowing diagrams. Take note of the genera instaation reguations. As a rue, connect OPTISWITCH 3000 C to vesse ground (PA), or in case of pastic vesses, to the next ground potentia. On the side of the instrument housing there is a ground termina between the cabe entries. This connection serves to drain off eectrostatic charges. The data for power suppy are stated in the "Technica data" in the "Suppement". OPTISWITCH 3000 C is connected with standard cabe with round cross section. An outer cabe diameter of mm ( in) ensures the sea effect of the cabe gand. If cabe with a different diameter or wire cross section is used, exchange the sea or use an appropriate cabe connection. 5.2 Connection steps Proceed as foows: 1 Unscrew the housing cover 2 Loosen compression nut of the cabe entry 3 Remove approx. 10 cm (4 in) of the cabe mante, strip approx. 1 cm (0.4 in) insuation from the ends of the individua wires 4 Insert the cabe into the sensor through the cabe entry 5 Lift the opening evers of the terminas with a screwdriver (see foowing iustration) 6 Insert the wire ends into the open terminas according to the wiring pan 7 Press the opening ever of the terminas downward, you wi hear the termina spring cosing 8 Check the hod of the wires in the terminas by ighty puing on them 9 Tighten the compression nut of the cabe entry, the sea ring must competey encirce the cabe OPTISWITCH 3000 C - with two-wire output 13
14 Connecting to votage suppy 10 Screw the housing cover back on The eectrica connection is hence finished. Eectronics and connection compartment Fig. 7: Connection steps 5 and Wiring pan, singe chamber housing Fig. 8: Eectronics and connection compartment 1 DIL switch for mode adjustment 2 Ground termina 3 Screwed terminas 4 Contro amp 14 OPTISWITCH 3000 C - with two-wire output
15 Connecting to votage suppy Wiring pan For connection to a signa conditioning instrument. The sensor is powered via the connected signa conditioning instrument. For further information see the "Technica data" in the "Suppement". The wiring exampe is appicabe for a suitabe signa conditioning instruments. If the mode switch of OPTISWITCH 3000 C is correcty set to "max.", the contro amp on OPTISWITCH 3000 C ights. red - with submerged vibrating eement green - with uncovered vibrating eement Take note of the operating instructions manua of the signa conditioning instrument. Suitabe signa conditioning instruments are isted in the Technica data. 1 Fig. 9: Wiring pan 1 Votage suppy OPTISWITCH 3000 C - with two-wire output 15
16 Set up 6 Set up 6.1 Genera The numbers in brackets refer to the foowing iustrations. Function/Configuration On the eectronics modue you wi find the foowing indicating and adjustment eements: DIL switch for mode adjustment - min./max. (1) Signa amp (4) Note: As a rue, aways set the mode before starting the setup of OPTISWITCH 3000 C. If the instrument is used in conjunction with a signa conditioning instrument, aways set the mode switch (1) on OPTISWITCH 3000 C to max. mode. The mode is seected on the signa conditioning instrument with the mode switch. The switching output wi change if you set one of the two mode switches afterwards. This coud possiby trigger other connected instruments or devices. 16 OPTISWITCH 3000 C - with two-wire output
17 Set up 6.2 Adjustment eements Fig. 10: Eectronics modue - Two-wire output 1 DIL switch for mode adjustment 2 Ground termina 3 Screwed terminas 4 Contro amp Mode adjustment (1) Signa amp (4) With the mode adjustment (min./max.) you can determine the output current. When using a signa conditioning instrument, aways set the mode switch to max. mode. In this case, you seect the requested mode acc. to the "Function chart" (max. -max. detection or overfi protection, min. -min.detection or dry run detection) on the signa conditioning instrument. When used on a contro system, the foowing vaues appy: Mode min. - Vibrating eement uncovered - 16 ma ±1 ma - Vibrating eement covered - 8 ma ±1 ma Mode max. - Vibrating eement uncovered - 8 ma ±1 ma - Vibrating eement covered - 16 ma ±1 ma Contro amp for indication of the switching condition. green = 8 ma red = 16 ma red (fashing) = Faiure (<2.3 ma) OPTISWITCH 3000 C - with two-wire output 17
18 Set up 6.3 Function chart OPTISWITCH 3000 C eve switch The foowing chart provides an overview of the switching conditions depending on the adjusted mode and eve. Mode on the sensor Leve Signa current - Sensor Signa amp - sensor max. Overfi protection 8 ma max. Overfi protection approx. 16 ma Green min. Dry run protection approx. 8 ma red min. Dry run protection approx. 16 ma Green Faut signa (min./max. mode) any <2.3 ma red fashes red OPTISWITCH 3000 C eve switch with signa conditioning instrument 1) The foowing chart provides an overview of the switching conditions depending on the adjusted mode of the signa conditioning instrument and the eve. Note: Keep in mind that the mode switch of OPTISWITCH 3000 C must be aways set to "max.". 1) You wi find suitabe signa conditioning instruments under "Technica data" 18 OPTISWITCH 3000 C - with two-wire output
19 Set up Mode on the signa conditioning instrument Leve Signa current - Sensor Signa amp - sensor Signa amp - signa conditioning instrument Mode A Overfi protection approx. 8 ma Green Mode A Overfi protection approx. 16 ma red Mode B Dry run protection approx. 16 ma red Mode B Dry run protection approx. 8 ma Green Faut signa (mode A/B) any <2.3 ma fashes red OPTISWITCH 3000 C - with two-wire output 19
20 Maintenance and faut rectification 7 Maintenance and faut rectification 7.1 Maintenance When used as directed in norma operation, OPTISWITCH 3000 C is competey maintenance free. 7.2 Rectify fauts Causes of mafunction Faut rectification OPTISWITCH 3000 C offers maximum reiabiity. Nevertheess fauts can occur during operation. These may be caused by the foowing, e.g.: Sensor Process Power suppy Signa processing The first measure to be taken is to check the output signa. In many cases, the causes can be determined this way and the fauts rectified. Checking the switching signa? OPTISWITCH 3000 C signas "covered" when the vibrating eement is not submerged (overfi protection)? OPTISWITCH 3000 C signas "uncovered" when the vibrating eement is submerged (dry run protection) Suppy votage too ow à Check the power suppy Eectronics defective à Press the mode switch (min./max.). If the instrument then changes the mode, the instrument may be mechanicay damaged. Shoud the switching function in the correct mode sti be fauty, return the instrument for repair. à Push the mode switch. If the instrument then does not change the mode, the osciator may be defective. Exchange the osciator. à Check if there is buidup on the vibrating eement, and if so, remove it. Unfavourabe instaation ocation à Mount the instrument at a ocation in the vesse where no dead zones or mounds can form. à Check if the vibrating eement is covered by buidup on the socket. 20 OPTISWITCH 3000 C - with two-wire output
21 Maintenance and faut rectification Wrong mode seected à Set the mode switch on OPTISWITCH 3000 C to "max". Set the correct mode on the signa conditioning instrument (A: overfi protection; B: dry run protection).? Signa amp fashes red Eectronics has detected a faiure à Exchange instrument or return instrument for repair 7.3 Exchange the eectronics In genera, a osciatorsof series VB60 can be interchanged. If you want to use an osciator with a different signa output, you can downoad the corresponding operating instructions manua from our homepage under Downoads. Proceed as foows: 1 Switch off power suppy 2 Unscrew the housing cover 3 Lift the opening evers of the terminas with a screwdriver 4 Pu the connection cabes out of the terminas 5 Loosen the two screws with a Phiips screwdriver (size 1) 1 2 Fig. 11: Loosen the screws 1 Eectronics modue 2 Screws (2 pcs.) 6 Remove the od osciator 7 Compare the new osciator with the od one. The type abe of the osciator must correspond to that of the od osciator. OPTISWITCH 3000 C - with two-wire output 21
22 Maintenance and faut rectification 8 Compare the settings of the two osciators. Set the adjustment eements of the new osciator to the same setting of the od one. Information: Make sure that the housing is not rotated during the eectronics exchange. Otherwise the pug may be in a different position ater. 9 Insert the osciator carefuy. Make sure that the pug is in the correct position. 10 Screw in and tighten the two screws with a Phiips screwdriver. 11 Insert the wire ends into the open terminas according to the wiring pan 12 Press the opening ever of the terminas downward, you wi hear the termina spring cosing 13 Check the hod of the wires in the terminas by ighty puing on them 14 Check the tightness of the cabe entry. The sea ring must competey encirce the cabe. 15 Screw the housing cover back on The eectronics exchange is hence terminated. 7.4 Instrument repair If a repair is necessary, pease proceed as foows: You can downoad a return form from our website krohne-mar.com/fieadmin/media-ounge/pdf-downoad/ Specimen_e.pdf. By doing this you hep us carry out the repair quicky and without having to ca back for needed information. Print and fi out one form per instrument Cean the instrument and pack it damage-proof Attach the competed form and possiby aso a safety data sheet to the instrument 22 OPTISWITCH 3000 C - with two-wire output
23 Dismounting 8 Dismounting 8.1 Dismounting procedure Warning: Before dismounting, be aware of dangerous process conditions such as e.g. pressure in the vesse, high temperatures, corrosive or toxic products etc. Take note of chapters "Mounting" and "Connecting to power suppy" and carry out the isted steps in reverse order. 8.2 Disposa The instrument consists of materias which can be recyced by speciaised recycing companies. We use recycabe materias and have designed the eectronic modues to be easiy separabe. WEEE directive 2002/96/EG This instrument is not subject to the WEEE directive 2002/96/ EG and the respective nationa aws (in Germany, e.g. EektroG). Pass the instrument directy on to a speciaised recycing company and do not use the municipa coecting points. These may be used ony for privatey used products according to the WEEE directive. Correct disposa avoids negative effects to persons and environment and ensures recycing of usefu raw materias. Materias: see "Technica data" If you cannot dispose of the instrument propery, pease contact us about disposa methods or return. OPTISWITCH 3000 C - with two-wire output 23
24 Suppement 9 Suppement 9.1 Technica data Genera data Materia 316L corresponds to or Materias, wetted parts - Process fitting - thread pastic PBT (Poyester) - Process sea - Thread Kingersi C Tuning fork 316L Materias, non-wetted parts - Housing pastic PBT (Poyester) - Sea ring between housing and siicone housing cover - Ground termina 316L Weight Max. atera oad 1500 g (53 oz) 600 N (135 bf) ongitudina to the fork side Output variabe Output Suitabe signa conditioning instrument Output signa - Mode min. Two-wire output SU 501 Ex Vibrating eement uncovered - 16 ma ±1 ma Vibrating eement covered - 8 ma ±1 ma - Mode max. Vibrating eement uncovered - 8 ma ±1 ma Vibrating eement covered - 16 ma ±1 ma - Faut signa <2.3 ma Modes (adjustabe) min./max. Integration time - when immersed approx. 0.5 s - when aid bare approx. 1 s Ambient conditions Ambient temperature on the housing C ( F) Storage and transport temperature C ( F) 24 OPTISWITCH 3000 C - with two-wire output
25 Suppement Process conditions Parameter Process pressure Process temperature Density Limit eve of soids -1 6 bar/ kpa ( psi) C ( F) >0.08 g/cm³ (0.003 bs/in³) Eectromechanica data Cabe entry/pug 2) - Singe chamber housing 1x cabe entry M20x1.5 (cabe-ø 5 9 mm), 1x bind stopper M20x1.5 or: 1x cosing cap ½ NPT, 1x bind pug ½ NPT or: Spring-oaded terminas 1x pug (depending on the version), 1x bind pug M20x1.5 for wire cross-section up to 1.5 mm² ( in²) Adjustment eements Mode switch - min. Min. detection or dry run protection - max. Max. detection or overfi protection Votage suppy Suppy votage VDC(via the signa conditioning instrument) Eectrica protective measures Protection IP 66/IP 67 Overvotage category III Protection cass II 2) Depending on the version M12x1, according to DIN 43650, Harting, Ampheno-Tuche, 7/8" FF. OPTISWITCH 3000 C - with two-wire output 25
26 Suppement 9.2 Dimensions OPTISWITCH 3000 C 22mm (55/64") 30,4mm (1 13/64") G1½A ø 43mm (1 11/ 16 ") 220,5mm (8 11/16") 150mm (5 29/32") Fig. 12: OPTISWITCH 3000 C, threaded version G1½ A 26 OPTISWITCH 3000 C - with two-wire output
27 Suppement 9.3 Certificates CE decarations of conformity Fig. 13: CE decarations of conformity OPTISWITCH 3000 C - with two-wire output 27
28 Suppement Manufacturer decaration Fig. 14: Manufacturer decaration 28 OPTISWITCH 3000 C - with two-wire output
29 Suppement OPTISWITCH 3000 C - with two-wire output 29
30 Suppement 30 OPTISWITCH 3000 C - with two-wire output
31 Suppement OPTISWITCH 3000 C - with two-wire output 31
32 Subject to change without notice
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