EMSBS/EMST. Drill For Machining Ultra-Deep Minute Holes FEATURES. For ultra-deep drilling of miniature holes. New chip stopper controls chip flow.
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1 EMSBS/EMST Drill For Machiig Ultra-Deep Miute Holes FEATURES For ultra-deep drillig of miiature holes. New chip stopper cotrols chip flow. EMSBS: Deep hole mirco-drills with TH Coatig. EMST: Micro- starter drills with TH Coatig 2013 Hitachi Tool Egieerig USA ph
2 EMSBS / EMST Itroductio For micro holes less tha 1mm i diameter, othig beats Hitachi Tool s EMSBS No- Micro Drills. Whe coupled with the EMST Micro Starter Drills, the EMSBS are capable of high-aspect ratio deep drillig of tiy holes. While there are a variety of items available as stadards, drills capable of drillig up to 100xD are available as special made-to-order products. FeatureS 1. Chip Stopper for High Accuracy Drillig New chip-removal stopper techology + high-rigidity eck shape eables high-accuracy drillig of miute holes. Chip removal flow directio Chip removal flute Chip stopper High-rigidity eck shape 2. Special Thiig Shape Thiig flute shape achieves eve higher machiig accuracy (Thiig: Drill diameter > Ø0.1) 0.5 Drill dia. 0.1 Drill dia. 3. Eables High-Aspect Ratio Deep Drillig of Miute Holes 4. Combied With A Special Starter, It Eables Stable Deep Drillig Of Miute Holes Appearace of Epoch Micro Starter Hitachi Tool Egieerig USA ph
3 EMSBS R l2 L Tip agle : 140º 55 DRILL HRC 55 2 FLUTES TH COATING Drill poit: 140 Ds: h4 Dc: 0/-0.005mm Size Part No. Stock D C l l 2 L/D D 1 L D S Type EMSBS TH TH EMSBS TH TH EMSBS TH TH EMSBS TH TH EMSBS TH TH EMSBS TH TH EMSBS TH TH EMSBS TH TH EMSBS TH TH EMSBS TH TH EMSBS TH TH EMSBS TH TH EMSBS TH TH EMSBS TH TH EMSBS TH TH EMSBS TH TH EMSBS TH TH EMSBS TH TH EMSBS TH TH EMSBS TH TH EMSBS TH TH EMSBS TH TH EMSBS TH TH EMSBS TH TH EMSBS TH TH EMSBS TH TH EMSBS TH TH EMSBS TH TH EMSBS TH TH EMSBS TH TH = Stocked items i Japa 2013 Hitachi Tool Egieerig USA ph
4 EMSBS R l2 L Tip agle : 140º 55 DRILL HRC 55 2 FLUTES TH COATING Drill poit: 140 Ds: h4 Dc: 0/-0.005mm Size Part No. Stock D C l l 2 L/D D 1 L D S Type EMSBS TH TH EMSBS TH TH EMSBS TH TH EMSBS TH TH EMSBS TH TH EMSBS TH TH EMSBS TH TH EMSBS TH TH EMSBS TH TH EMSBS TH TH EMSBS TH TH EMSBS TH TH EMSBS TH TH EMSBS TH TH EMSBS TH TH EMSBS TH TH = Stocked items i Japa Hitachi Tool Egieerig USA ph
5 EMSBS Part No. D L L/D 1 2 Alumium resi mi -1 mi Carbo Steel (180~250HB) mi -1 mi EMSBS TH , , EMSBS TH , , EMSBS TH , , EMSBS TH , , EMSBS TH , , EMSBS TH , , EMSBS TH , , EMSBS TH , , EMSBS TH , , EMSBS TH , , EMSBS TH , , EMSBS TH , , EMSBS TH , , EMSBS TH , , EMSBS TH , , EMSBS TH , , EMSBS TH , , EMSBS TH , , EMSBS TH , , EMSBS TH , , EMSBS TH , , EMSBS TH , , EMSBS TH , , EMSBS TH , , EMSBS TH , , EMSBS TH , , EMSBS TH , , EMSBS TH , , EMSBS TH , , EMSBS TH , , EMSBS TH , , EMSBS TH , , EMSBS TH , , EMSBS TH , , EMSBS TH , , EMSBS TH , , EMSBS TH , , EMSBS TH , , EMSBS TH , , EMSBS TH , , EMSBS TH , , EMSBS TH , , EMSBS TH , , EMSBS TH , , EMSBS TH , , EMSBS TH , , Stailess Steel (25~35HRC) mi Pre-hardeed Steel (35~45HRC) mi Hardeed Steel (45~55HRC) mi mi -1 mi -1 mi -1 31, , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , This stadard cuttig coditio table is iteded as referece cuttig coditios. The coditios should be adjusted as ecessary accordig to the actual coditios of machied shape, purpose, machie used, etc. I geeral, water-soluble or oil-based coolat should be used to esure chip removal. Always use with a G83 program (Peck drillig cycle). Uder-eck legth (R2) coforms to through-hole drillig depth. Whe drillig through holes, drill the through hole to a depth of betwee 20% ad 30% of the diameter from the tip of the tool. Ex.: For work thickess T=5mm ad tool= Ø0.5 5mm, drillig depth should be 5.14mm (from tip of tool) Hitachi Tool Egieerig USA ph
6 EMSBS How to use Epoch Micro Borer Cautio poits whe machiig About pilot holes Use of the special starter is recommeded. *Particularly whe drillig high-accuracy holes, please use the special starter. Always perform step drillig usig a G83 program. Hole depth: Be sure to drill to a depth of 60% of the diameter. (Ex.: For Ø0.1, depth=0.06mm) Use step drillig. Depth Drill to 60% of diameter. About coolats I geeral, oil-based or water-soluble coolats are recommeded. Whe usig, set it up so that the coolat hits the flute tips. About machiig programs Always perform drillig usig a G83 program (Peck drillig cycle). Recommeded referece positio: 0.05 to 0.1mm. However, for aspect ratios of greater tha 50D, the positio should be set as 30% of the tool diameter below the surface of the work. (Ex.: For Ø1 100mm uder eck legth, referece positio = -0.3mm) Recommeded approach distace: 0.05mm *Chage accordig to the machie parameter settig scree. If these values are large, machiig time may become loger. About fast rates Whe the uder eck legth is log, if the fast rate is too fast, bit may be broke. Recommeded: 20m/mi. or less (for greater tha 30D, 5m/mi. or less) Whe focusig o accuracy for hole depths of 30D or greater Approach distace Referece positio Drillig accuracy ca be further improved by isertig 10D before drillig after drillig with a starter. For aspect ratios of greater tha 50D, always isert 10D before startig drillig Hitachi Tool Egieerig USA ph
7 EMST Special Starter for EMSBS l type1 L l type2 L 55 DRILL HRC 55 2 FLUTES TH COATING Size Part No. Stock D C l L D S Type EMST0004-TH EMST0005-TH EMST0006-TH EMST0007-TH EMST0008-TH EMST0009-TH EMST0010-TH EMST0012-TH EMST0013-TH EMST0014-TH EMST0015-TH EMST0016-TH EMST0017-TH EMST0018-TH EMST0019-TH EMST0020-TH EMST0030-TH EMST0040-TH EMST0050-TH EMST0060-TH EMST0070-TH EMST0080-TH EMST0090-TH EMST0100-TH Dc<0.2: Dc 0.2: ~-0.01mm ~-0.015mm = Stocked items i Japa 2013 Hitachi Tool Egieerig USA ph
8 EMST 1 2 Alumium resi Carbo Steel (180~250HB) Part No. D L mi -1 mi mi -1 mi EMST0004-TH , , EMST0005-TH , , EMST0006-TH , , EMST0007-TH , , EMST0008-TH , , EMST0009-TH , , EMST0010-TH , , EMST0015-TH , , EMST0020-TH , , EMST0030-TH , , EMST0040-TH , , EMST0050-TH , , EMST0060-TH , , EMST0070-TH , , EMST0080-TH , , EMST0090-TH , , EMST0100-TH , , Stailess Steel (25~35HRC) Pre-hardeed Steel (35~45HRC) Hardeed Steel (45~55HRC) Part No. mi -1 mi mi -1 mi mi -1 mi EMST0004-TH 31, , , EMST0005-TH 28, , , EMST0006-TH 26, , , EMST0007-TH 25, , , EMST0008-TH 25, , , EMST0009-TH 24, , , EMST0010-TH 23, , , EMST0015-TH 21, , , EMST0020-TH 19, , , EMST0030-TH 13, , , EMST0040-TH 11, , , EMST0050-TH 9, , , EMST0060-TH 7, , , EMST0070-TH 6, , , EMST0080-TH 5, , , EMST0090-TH 5, , , EMST0100-TH 4, , , This stadard cuttig coditio table is iteded as referece cuttig coditios. The coditios should be adjusted as ecessary accordig to the actual coditios of machied shape, purpose, machie used, etc. I geeral, water-soluble or oil-based coolat should be used to esure chip removal. Always use with a G83 program (Peck drillig cycle). Hole depth: Be sure to drill to a depth of 60% of the diameter. (Ex.: For Ø0.1, depth=0.06mm) Hitachi Tool Egieerig USA ph
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