Concept 305 P. Pre-installation Guide IMPORTANT!

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1 Pre-installatin Guide Cncept 305 P IMPORTANT! Please fllw the instructins in this guide when preparing the installatin site prir t arrival and installatin f the equipment December 8th, 2017 Editin AA, Part N English (en-us) Original versin

2 2 Abut this manual Abut this manual This manual applies t the Flex Prcessr Cncept 305 P. This manual is published by: Glunz & Jensen A/S Selandia Park Ringsted Denmark Phne: gjhq@glunz-jensen.cm Internet: Cpyright December, 2017 by Glunz & Jensen A/S Pre-installatin Guide Cncept 305 P December, 2017

3 Table f Cntents 3 Table f Cntents Abut this manual 2 Table f Cntents 3 Intrductin 4 Reservatins 4 Intrductin 4 Ntes, Cautins and Warnings! 5 Transprtatin 7 When the Cncept arrives 7 String f the equipment prir t the installatin 7 The crate 7 Crate Dimensins 7 Cncept 7 Weight 8 Checking the crate fr damage 8 Handling the crate 8 Lifting the crate 9 Required width f passage and drways 9 Installatin requirements 11 Heating and ventilatin 11 Installatin kit 11 Space requirements 11 Free space arund the equipment 11 Dimensins and cnnectins 12 Cmpressed air 13 Slvent cnnectin 13 Exhaust cnnectin 13 Electrical requirements 14 Main pwer utlet 14 Pwer cable 14 Electrical specificatins 15 Pwer supply requirements 15 Pwer cnsumptin 15 Cncept 15 Checklist 17 December, 2017 Pre-installatin Guide Cncept 305 P

4 4 Intrductin Intrductin Reservatins This manual was written and illustrated using the best pssible infrmatin available at the time f publicatin. Any differences between this manual and the equipment reflect imprvements intrduced after the publicatin f the manual. Changes, technical inaccuracies and typgraphic errrs will be crrected in subsequent editins. As a part f ur plicy f cntinuus imprvement, we reserve the right t alter design and specificatins withut further ntice. Intrductin The instructins in this Pre-installatin Guide help the custmer and the Service Technician t prepare the installatin site fr the arrival and installatin f the equipment. Pre-installatin Guide Cncept 305 P December, 2017

5 Intrductin 5 Ntes, Cautins and Warnings! Ntes, cautins, and warnings in this manual are used and categrized as described belw: Symbl Meaning Explanatin NOTE The peratr shuld bserve and/r act accrding t the infrmatin in rder t btain the best pssible functin f the equipment. CAUTION The peratr must bserve and/r act accrding t the infrmatin in rder t avid any mechanical r electrical damage t the equipment. WARNING The peratr must bserve and/r act accrding t the infrmatin in rder t avid any persnal injury. December, 2017 Pre-installatin Guide Cncept 305 P

6 Pre-installatin Guide Cncept 305 P December, 2017

7 Transprtatin 7 Transprtatin When the Cncept arrives String f the equipment prir t the installatin The equipment will usually be delivered sme time befre the arrival f the service technician. Prvide fr an apprpriate place indr t stre the crated equipment until the service technician arrives. The crate Crate Dimensins Cncept 305 P Length (L) 2230 mm (87.8") Width (W) 1870 mm (73.6") Height (H) 1760 mm (69.3") December, 2017 Pre-installatin Guide Cncept 305 P

8 8 Transprtatin Weight 305 P With crate Withut crate 1400 kg (3100 lbs) 1100 kg (2400 lbs) Checking the crate fr damage Check if the crate is damaged n delivery at the custmer's address. Make ntes f any damages, befre pening the crate. Prvide a detailed descriptin and take a phtgraph f the damage. Reprt any damage f the crate t the shipping cmpany and ntify the insurance agent, if apprpriate, befre the mishandled package is pened. Handling the crate The icns n the crate indicate hw t handle the crate during transprt and strage: Pre-installatin Guide Cncept 305 P December, 2017

9 Transprtatin 9 Lifting the crate The equipment is supplied in a wden crate n a pallet. A frk-lift truck is required fr lifting the crate n arrival and fr lifting the equipment ff the pallet. WARNING: The equipment is very heavy equipment. It is nly pssible t lift the equipment ff the pallet using a frklift truck r a pallet mver. CAUTION: Make sure t prvide a frklift designed and adequate fr lifting a crate f the size and weight as specified in this manual. Required width f passage and drways Depending n the width f the passage- and drways thrugh which the equipment has t be transprted t the installatin site, the service technician may have t perfrm the actins described in the table belw: If width f the drway is P Then... Mre than Less than but mre than 1970 mm (77.6") 1970 mm (77.6") 1780 mm (70.1") The crated equipment can be transprted immediately t the installatin site. CAUTION: May require machine mving skates suitable fr transprt f very heavy equipment. Please refer t "Weight" n the previus page. The Service Technician has t unpack the equipment. CAUTION: May require machine mving skates suitable fr transprt f very heavy equipment. Please refer t "Weight" n the previus page. December, 2017 Pre-installatin Guide Cncept 305 P

10 Pre-installatin Guide Cncept 305 P December, 2017

11 Installatin requirements 11 Installatin requirements WARNING: The equipment must be installed in restricted access lcatins nly. NOTE: Check the delivery rute t the installatin lcatin fr necessary clearance and remve all bstructins. Heating and ventilatin Prvide a heat and ventilatin system capable f maintaining rm temperature between 17 C (63 F) and 28 C (82 F) and a relative humidity (nn cndensing) f min. 20 % and max. 80%. Fr heat emissin see "Pwer cnsumptin" n page 15. Installatin kit Installatin kit is included with the equipment. It cmprise the parts necessary t make the installatin. Space requirements Free space arund the equipment Decide fr a prper installatin site fr the equipment and make sure that the free space arund the equipment makes servicing pssible. The recmmended minimum free space arund the equipment is specified in the illustratin n page 1. December, 2017 Pre-installatin Guide Cncept 305 P

12 12 Installatin requirements Dimensins and cnnectins Pre-installatin Guide Cncept 305 P December, 2017

13 Installatin requirements 13 Cmpressed air Descriptin Min. pressure Max. pressure Vlume Hse size 305 P 6 bar (87 psi) 10 bar (145 psi) NA ø 6 mm Slvent cnnectin If the slvent barrels are mre than 5 meters frm the prcessr and the piping is lifted higher that the slvent tanks, it is recmmended t munt a nn-return valve at the barrels t prevent backlash f slvent r air in the hses during prcess. In case f need t turn ff the slvent supply t the prcessr, it is recmmended t install hand valves in the end f the slvent installatin. CAUTION: Never lead slvent ut hse int a drain, as mst slvents are strng pllutants. It is als illegal t empty these types f chemicals int the public sewer system. Under all circumstances lcal regulatins applying t the treatment f chemical waste must be fllwed strictly. Exhaust cnnectin Prcessr exhaust must be cnnected t the apprpriate lcatin (directly t the utside r t the building exhaust installatin). Make sure that the airflw is crrect and minimum exhaust capacity is accrding t the Exhaust specificatin table. 305 P Prcessr, min. 600 m³/h (353 ft³/min) December, 2017 Pre-installatin Guide Cncept 305 P

14 14 Installatin requirements Electrical requirements WARNING: Electrical installatin must cnfrm t lcal regulatins and guidelines. Main pwer utlet Prvide an mains pwer-utlet with an electrical plug lckut clse t the installatin site. The table shwing "Pwer supply requirements" n the facing page indicates the applicable pwer supply types. Pwer cable NOTE: The cable fr the main pwer cnnectin is included with the equipment. WARNING: The equipment is Class 1 equipment. Therefre, the equipment must be cnnected t earth t avid electrical shcks. Please be aware f duble ple/neutral fusing. CAUTION: The cnductrs in the pwer supply cable shuld be f cpper. Prvide fr additinal cable prtectin, e.g. cable cvers, if cable is expsed t heavier transprt such as frk-lift trucks etc. Pre-installatin Guide Cncept 305 P December, 2017

15 Installatin requirements 15 Electrical specificatins Pwer supply requirements CAUTION: The requirements belw are specificatins fr preparing the installatin prtectin. The fuses/circuit breakers must be prepared accrding t lcal regulatins, and with adequate capacity as specified here. The circuit breakers must be suitable fr inventr peratin. NOTE: Specificatins n the equipment's name plate is the actual input current and will thus nt be identical t belw mentined. Supply * EUR 3W + N + PE, 400 VAC, 50/60 Hz US 3W + PE, 230 VAC, 50/60 Hz Fuses and cables types 305 P Fused by 3 13 Amps Cable type: Min. 5 6 mm², type H07 RNF Fused by 3 24 Amps Cable type: Min AWG, type SJO *) Vltage tlerance ± 10% NOTE: The pwer cable(s) must be in accrdance with lcal regulatins. WARNING: Please be aware f duble ple/neutral fusing. CAUTION: The fuses must have a breaking capacity f min. 100 ka. Pwer cnsumptin Cncept 305 P In perate by 230 VAC (±10%) per phase, max W (29000 BTU) December, 2017 Pre-installatin Guide Cncept 305 P

16 Pre-installatin Guide Cncept 305 P December, 2017

17 Checklist 17 Checklist Please check the fllwing cnditins in rder t ensure a truble-free installatin f the equipment: 1. Delivery f the crate and transprt t the installatin site YES NO A. Is there a place indr where the crated equipment can be stred temprarily? B. Is there a hand-pwered pallet mver, a frk-lift truck r any ther lifting device available? Please refer t "Lifting the crate" n page 1 fr required lifting equipment. C. Can the crate be transprted directly t the installatin site? See "Required width f passage and drways" n page 9.. D. Is it necessary t unpack the equipment befre it is transprted t the installatin site? See "Required width f passage and drways" n page 9.. E. Are there ther factrs (stairs, elevatrs, crners, bstacles, etc.) which shuld be taken int accunt when transprting the equipment? If YES, please describe: 2. Pwer supply YES NO A. Make a nte f the present supply specificatins: Number f phases: Neutral wire? Vltage (V): Earth wire? Fused by (Amps): Frequency (Hz): B. Has a cnnectin bx been prvided t cnnect the equipment t the mains? C. Has the custmer been asked t prvide fr all supplies (cables, fuses, etc.) necessary t cnnect the equipment t the mains? D. Is there a huse electrician available? E. Are there any knwn prblems in the building where the equipment will be installed? If YES, please describe which: 3. Cnnectins YES NO A. Is air cnditin/ventilatin available accrding t the requirements as described in chapter "Exhaust cnnectin" n page 13.? B. Is cmpressed air available accrding t the requirements as described in chapter "Cmpressed air" n page 13.? December, 2017 Pre-installatin Guide Cncept 305 P

18 18 Checklist C. Is slvent cnnectin available accrding t the requirements as described in chapter "Slvent cnnectin" n page 13. D. Availability f warm water fr cleaning f the equipment? E. Is the tap water temperature adjustable? F. Is the supply water pressure min. 6 bar (87 psi)? Pre-installatin Guide Cncept 305 P December, 2017

Technical Documentation

Technical Documentation Quality f the future. Technical Dcumentatin Manual Black Bx Light Order-N.: 0255-004 Sparkasse Pfrzheim Calw (BLZ 666 500 85) Kt.-Nr. 791326 UniCredit Bank AG Karlsruhe (BLZ 660 202 86) Kt.-Nr. 15653957