Gas and Dual Fuel Burners

Transcription

1 Burner series Gas and Dual Fuel Burners 1000 M and 1200 M Grup 4A Capacity 6,140-45,380 MBtu/h

2 Table f cntents General 1 Gas burners Mnx Dimensins 2 Capacity/back pressure graphs 2 Technical data 3 PI diagram 3 Dual fuel burners, light fuel il/gas Mnx Dimensins 4 Capacity/back pressure graphs 4 Technical data 5 PI diagram 5 Scpe f delivery 6 Gas elbw 7 Lw NO x gas burner 7 Bster unit 8 Cntrl panels and pwer supply cabinets 9 WiseDrive 9 Silencer 11 Optimising cmbustin head pressure lss 11 Masnry figure 12 Flame dimensins 12

3 Gas and dual fuel burners Burner series Mnx 1000 M and 1200 M, capacity range 6,140-45,380 MBtu/h The Oiln Mnx series f gas and dual fuel burners are designed and manufactured t prvide a higher capacity, up t 45.4 MMBtu/h, at lwer cst. The fixed air fan slutin f the Mnx burners achieves the fllwing benefits cmpared t the cnventinal dublck (separate cmbustin air fan) burner: Decreased share f mechanical installatin wrk cmpared t dublck burners N separate air channels Plug-in cnnectins make electrical and autmatin installatin faster Mre accurate adjustment thanks t WiseDrive autmatin, wider turn-dwn rati imprved efficiency f the biler Lwer NO x emissins Enclsure class IP 54 enables utdr installatins Mre ecnmical price/pwer rati Cnstructin The steel plate husing incrprates a three-phase mtr that runs the fan lcated in the husing. The husing has a surface finish with durable, high-glss paint. A remvable cver lcated n tp f the burner makes it easy t carry ut maintenance n the nzzle and ignitin electrdes. The cmbustin head and diffuser disc, which are made frm a stainless steel ally, withstand a temperature f apprx. 2,192 F. Electrnic regulatin enables ptimum cmbustin parameters thrughut the capacity range. The burner is equipped with a sight glass fr flame bservatin. An air damper assembly n the suctin side f the fan autmatically cntrls, tgether with the servmtr, the air flw accrding t the required utput. Electrical cnnectrs are lcated utside the burner. The il regulatr, equipped with servmtr, is lcated n the il line returning frm the nzzle. The il bster pump and filter are lcated in the bster unit (PKYK). The piping between the burner and the PKYK is t be built n site. The burners are in cmpliance with mst Nrth American and Eurpean applicable standards. Suitable applicatins and installatin The burners are suitable fr warm and ht water bilers, steam bilers, ht air generatrs and varius types f prcess heating equipment. In additin, the burners are designed fr high furnace back pressures. They can be munted in hrizntal, vertical and upward-facing, r vertical and dwnward-facing rientatin. The structure, materials and enclsure class f the burners is IP 54, ( F). The nrmal installatin altitude is max ft abve sea level, ther installatin altitudes n request. Fuels The fllwing fuels can be used in the different burner mdels: GP mdels: - Natural gas - Prpane GKP dual fuel burners: - light fuel il #2, viscsity cst (mm 2 /s), 6 cst at 68 F (20 C) - natural gas as abve. Burners using ther fuels are available n request. Capacity regulatin methds The Mnx burners are mdulating burners with three (GP) r fur (GKP) servmtrs. Electrnic regulatin enables easy start-up and accurate regulatin thrughut the capacity range, depending n the lad. Optimisatin f cmbustin head regulatin increases the regulating range and imprves cmbustin results. The burners are adjusted accrding t the flue gas analysis. Flame mnitring The burners are equipped with autmatic infrared flame mnitring. Cntrl devices The electrnic burner cntrl autmatics (WiseDrive) are assembled in a separate cntrl cabinet. The cntrl unit autmatically carries ut all the functin phases f the burner. In the event f a burner failure, the system autmatically stps the burner. The capacity cntrller is lcated in the cntrl unit. A Mdbus cnnectin (Prfibus als available) enables cmmunicatin with external plant peratin systems. The burner parameters can be adjusted using a display and cntrl panel lcated in the cntrl cabinet dr. If necessary, diagnsis and regulatin f the burner can be carried ut via a mdem. Silencer A separate silencer is available at additinal cst. We reserve the right t make technical alteratins. 1

4 Gas burners Mnx GP-1000 M, M B2 B1 Ø D x M Ø Dimensins in inches BURNER Ø D1 B1 B2 GP-1000 M GP-1200 M Capacity/back pressure graphs GP-1000 M D GP-1200 M D WC WC MMBtu/h MMBtu/h

5 Gas burners Technical data BURNER GP-1000 M GP-1200 M Capacity MBtu/h 6,142-37,875 7,507-45,381 Fan mtr 3~ V 60 Hz Output hp Current A/460 V Speed rpm Weight lb Nte! The weight varies accrding t delivery cntents. Nte! The utputs f the burners are based n the (LHV) lw heating value f gas. When applying the (HHV) high heating value, the maximum utputs can be increased by 8%. Natural gas calric value Hμ = 921 Btu/ft 3 = 9.5 kwh/m 3 n (34.3 MJ/ m 3 n) density p = 0.05 lb/ft 3 Turn-dwn rati Gas 1:5 ( %) GP-1000 M, M PI diagram * 1. Ball valve 2. Pressure regulatr 3. Gas multi blck valve (safety shut-ff valve) 3.1 Gas filter 3.2 Minimum pressure switch 3.3 Gas main n-ff valve 3.4 Gas pressure regulatr stage valve (high/lw) 4. High gas pressure switch 5. Ball valve (UL) 6. Differential air pressure switch 7. Cmbustin air fan 8. Electric mtr 9. Air damper 10. Servmtr 11. Pilt gas valves: 1 and 2 (safety shut-ff valve) 12. Pilt gas pressure regulatr 13. Ball valve, pilt gas 13 D 1 C PS M 9 M PS 5 DPS 6 3 *) Typical cnfiguratin fr UL gas valve train. The actual gas valve train delivered with the burner might have different cnfiguratin depending n the applicable cde.

6 Dual fuel burners, light fuel il/gas Mnx GKP-1000 M, M B2 B Ø D x M Ø Dimensins in inches BURNER Ø D1 B1 B2 GKP-1000 M GKP-1200 M Capacity/back pressure graphs GKP-1000 M D GKP-1200 M D WC WC MMBtu/h gal/h 35,5 71,0 106,5 142,0 177,5 213,0 248,5 284,5 319, ,5 71,0 106,5 142,0 177,5 213,0 248,5 284,5 319,5 MMBtu/h gal/h

7 Dual fuel burners, light fuel il/gas Technical data BURNER GKP-1000 M GKP-1200 M Capacity MBtu/h gal/h 6,142 37, ,507 45, Fan mtr 3~ V 60 Hz Output hp Current A/460 V Speed rpm Oil pipe cnnectins 2 x Ø 22 2 x Ø 22 Weight lb Nte! The weight varies accrding t delivery cntents. Nte! The utputs f the burners are based n the (LHV) lw heating value f gas. When applying the (HHV) high heating value, the maximum utputs can be increased by 8%. Light fuel il 1 lb/h = 18,4 MBtu/h 1MBtu/h = 253 kcal/h Natural gas calric value Hμ = 921 Btu/ft 3 = 9.5 kwh/m 3 n (34.3 MJ/ m 3 n) density p = 0.05 lb/ft 3 Turn-dwn rati Light fuel il 1:3 ( %) Gas 1:5 ( %) PI diagram * GKP-1000 M, M B A D 1 C M 19 3 PS M PI 27 M 12 PS M PI 5 9 PS PS 6 8 M 4 7 DPS Ball valve 2. Pressure regulatr 3. Lw gas pressure switch 4. Main gas valves: 1 and 2 (safety shut-ff valve) 5. High gas pressure switch (CGA) 6. Ball valve (UL) 7. Servmtr 8. Gas butterfly valve 9. High gas pressure switch (UL) 10. Differential air pressure switch 11. Cmbustin air fan 12. Electric mtr 13. Air damper 14. Servmtr 15. Pilt gas valves: 1 and 2 (safety shut-ff valve) 16. Pilt gas pressure regulatr 17. Ball valve, pilt gas 18. Oil filter 19. Electric mtr 20. Oil pump, munted n burner 21. Pressure gauge and valve 22. Oil slenid valve in supply line 23. Oil slenid valve in supply line 24. Pressure gauge and valve 25. Servmtr 26. Oil regulatr 27. One-way valve 28. Pressure switch in return line 29. Oil slenid valve in return line 30. Oil slenid valve in return line 5 *) Typical cnfiguratin fr UL gas valve train. The actual gas valve train delivered with the burner might have different cnfiguratin depending n the applicable cde.

8 Gas and dual fuel burners Mnx GP/GKP-1000 M, M Scpe f delivery Burners include fllwing equipment: 6 GP-1000 M, M GKP-1000 M, M Burner flange gasket Oil nzzle Slenid valves fr il Nn-return valve Pressure gauges fr il, 2 pcs Pressure switch fr return il Inbuilt cmbustin air fan with direct-driven electric mtr WiseDrive (electrnic rati cntrl) fr regulating the air/gas rati, incl.: - gas butterfly valve - servmtr fr gas butterfly valve - servmtr fr air dampers - servmtr fr pressure drp ptimisatin in the burner head WiseDrive (electrnic rati cntrl) fr regulating the air/il/gas rati, incl.: - il regulatr - gas butterfly valve - servmtr fr il regulatr - servmtr fr gas butterfly valve - servmtr fr air dampers - servmtr fr pressure drp ptimisatin in the burner head Gas nzzle Pressure gauge fr measuring the pressure in gas nzzle Gas pressure switch, max. Differential air pressure switch Ignitin transfrmer Ignitin cables and electrdes Flame sensr Air dampers Pressure gauge fr fan pressure Elbw 90 Duble slenid valve fr gas incl.: - gas pressure switch, min. - gas valves, 2 pcs - autmatic valve leak tester - ball valve, blw-ff (lse) Slenid valve fr ignitin gas Manual

9 Gas elbw H L GAS ELBOW DIMENSIONS WITH DIFFERENT VALVES * NPT 3 NPT 4 NPT 6 H L L L GP/GKP-1000 M, M *) T be checked fr each case frm the burner manufacturer. Other dimensins available n special request. Lw NOx technlgy fr lwer cmbustin gas emissins 7 The new cmbustin head structure makes it pssible t reduce flue gas NO x emissins. Recirculatin f flue gas in the furnace, ahead f the cmbustin head, decreases the amunt f nitrgen xides by up t 50 % cmpared t cnventinal burners. The cmbustin values depend n the gemetry and lad f the furnace. In additin, the Lw NO x burner has very lw carbn mnxide emissins.

10 Bster unit PKYK 2, PKYK 3 fr light fuel il The bster unit lends itself fr pumping light fuel il with viscsity f in²/s, +68 F. The il cming t the bster unit must be filtered, max. filtratin degree is 150 µm. B 540 D x Ø A C 1 Oil filter 2. Pressure gauge 3. Oil pump 4. Electric mtr 5. Pressure regulating valve 6. Drilled ball valve A. Inlet t the bster unit NPT1, WC in 2 /s B. Return frm the bster unit R1/2 C. Inlet t the burner Ø 22 D. Return frm the burner Ø Bster unit Mtr Oil pump Pump utput 400 V/50 Hz 1.02 in 2 /s 363 psi lb/h hp r/min Type PKYK T4 C 4365 PKYK T5 C 6393 The utput has been calculated using a density f 53 lb/ft 3 fr the light fuel il Diagram 1 Selectin f the bster unit fr light fuel il 2866 Burner capacity lb/h PKYK3 PKYK2 1323

11 Cntrl panels and pwer supply cabinets This burner series incrprates separate cntrl panels and pwer supply cabinets. Type marking f the cntrl panel is OK WD100 (electrnic rati cntrl) r OK WD200 (electrnic rati cntrl with O 2 sensr and/r with fan mtr RPM regulatin). Type marking f the supply cabinet is RK100. Fuel-specific type markings f the cntrl panels: Cntrl panel fr gas burner OK WD100-GPMC1 OK WD200-GPMC1 Cntrl panel fr dual fuel burner light fuel il/gas OK WD100-GKPMC1 OK WD200-GKPMC1 WiseDrive (WD), an electrnic regulatr fr cntrlling the fuel/air rati an energy-efficient and envirnmentally friendly slutin Electrnic fuel/air rati cntrl f the burner (ptinal) brings the benefits f lwer flue gas emissins, decreased cnsumptin f energy and imprved technical characteristics f the burner, such as mre accurate regulatin. Examples f the WiseDrive s functins: Cntrl sequences f the burner, cnventinal cntrl unit deleted Fuel/air rati cntrl with dedicated serv mtrs, which can be set accurately fr each cntrl device Output regulatr (PID) as standard, utput regulatin als by an external ma signal Cntrl rm Air flw cntrl Cmbustin head ptimizer When cmbusting gas, leak testing f the main gas valves carried ut by the WiseDrive O 2 and fan mtr RPM regulatin accrding t the utput Reading f the cnsumptin signals frm fuel gauges Can be cnnected with external plant autmatin via a MdBus 4 perating levels Input f parameters via a character display panel and an perating panel. Als cmes with a graphical tuch screen at extra cst. 9 MdBus r Prfibus Service cmputer Cmbustin manager CAN-bus Indicatin and perating unit Oil flw cntrl Gas flw cntrl CONTROL PANEL OK WD100 Oiln OK WD100 includes fllwing items: Cntrl unit Operating panel (frnt panel munting) Servmtr(s) fr il regulatr/gas butterfly valve Servmtr fr air dampers Servmtr fr pressure drp ptimisatin in burner head CAN Bus cable between the cntrl unit and servmtrs (66 ft) CAN Bus cable between the cntrl unit and perating panel (11 ft) Prtable cmputer with remte cntrl sftware Cable between the cmputer and perating panel Bus cable between the cntrl centre and perating panel Prfibus bus transfrmer MdBus RS-232/RS-485 transfrmer standard delivery ptinal

12 Cntrl rm Frequency cnverter Air flw cntrl Cmbustin head ptimizer O 2 mdule O2 sensr MdBus r Prfibus Service cmputer Cmbustin manager Pulse generatr CAN-bus Indicatin and perating unit Oil flw cntrl Gas flw cntrl CONTROL PANEL OK WD200 standard delivery ptinal 10 Oiln OK WD200 includes fllwing items: Cntrl unit Operating panel (frnt panel munting) Servmtr(s) fr il regulatr/gas butterfly valve Servmtr fr air dampers Servmtr fr pressure drp ptimisatin in the burner head Fuel cnsumptin reading CAN Bus cable between the cntrl unit, servmtrs and O 2 mdule (98 ft) CAN Bus cable between the cntrl unit and perating panel (11 ft) Frequency cnverter and rtatin speed sensr O 2 mdule O 2 sensr Flue gas cllectr fr O 2 sensr Temperature sensr fr measuring flue gas temperature Temperature sensr fr measuring cmbustin air temperature Prtable cmputer with sftware Cable between the cmputer and perating panel Bus cable between the cntrl centre and perating panel Prfibus bus transfrmer (ptin) MdBus RS-232/RS-485 transfrmer (ptin) SUPPLY CABINET RK100 Oiln RK100 includes fllwing items: Main switch Autmatic circuit breakers Cntactr utputs Thermal relays Star-delta starter Sft starter Biler autmatin pwer-current utputs standard delivery ptinal All-inclusive burner autmatics: xygen (O 2 ) /pressure difference/cascade cntrl Supply cabinet RK100

13 Silencer Silencer, type MV 5 (accessry) Cnstructin The MV 5 silencer is made f steel plate lined with fireprf dampening wl. This wheel-equipped silencer islates the burner frm fur sides. The MV 5 silencer reduces the sunds during burner peratin by db(a) Optimising cmbustin head pressure lss 11 The speed f the cmbustin air at the cmbustin head is cntrlled by mving the adjustment ring in the axial directin. When the adjustment ring is in the frnt psitin, the gap between the ring and the diffuser disc is small and therefre suitable fr the minimum burner capacity. When the adjustment ring is in the rear psitin, the gap between the ring and the diffuser disc is large and therefre suitable fr maximum capacity. The adjustment ring is cnnected mvable t the servmtr regulating the burner capacity. This way, the adjustment ring is always in ptimised psitin fr the required capacity. Furthermre, the adjustment range f the burner increases.

14 Masnry figure Ø D1 Ø D4 1 Gasket, 0.4 inch 2 Munting plate 3 Ceramic wl r equivalent 4 Masnry Ø D1, Ø D4, L2 See burner dimensin diagram 3 4 L2 Flame dimensins 12 The measurements are fr light fuel il and gas.

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16 EN_US4A/2.00/ Oiln invests in prduct develpment and research. A mdern prduct develpment centre meeting all Eurpean standards enables us t perfrm a wide range f burning tests and accurate il and gas measurements. We supply burners fr ships accrding t classificatin scieties, such as ABS, BV, CCS, DNV, GL, KR, LR, NKK, RINA, and RS classificatins. We participate in trade shws arund the wrld every year. OILON US INC. P.O.Bx 1041 Thmasville, Gergia, USA Tel inf.nrthamerica@iln.cm