Oil, Gas and Dual Fuel Burners 250, 280 WD WD WD Group 3-4. Capacity kw

Transcription

1 Oil, Gas and Dual Fuel Burners Burner series WD , 280 WD WD WD Grup 3-4 Capacity kw 1

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3 Table f cntents General 4 Hw t chse a burner 5 Light il burners KP-130 M M, KP-250 M, -280 M Technical data and dimensins 6-7 PI diagrams 7 Capacity/back pressure graphs 8 Scpe f delivery 9 Light il burners KP-350 M M Technical data and dimensins 10 PI diagrams 11 Capacity/back pressure graphs 11 Scpe f delivery 12 Light il burners KP-300 M M-II Technical data and dimensins 13 PI diagrams 14 Capacity/back pressure graphs 14 Scpe f delivery 15 Gas burners GP-130 M M, GP-250 M, M Technical data and dimensins PI diagrams 17 Capacity/back pressure graphs 18 Scpe f delivery 19 Gas burners GP-350 M M Technical data and dimensins 20 PI diagrams 21 Capacity/back pressure graphs 21 Dual fuel burners, light fuel il/gas GKP-130 M M, GKP-250 M, -280 M Technical data and dimensins PI-diagrams 30 Capacity/back pressure graphs 31 Scpe f delivery 32 Dual fuel burners, light fuel il/gas GKP-350 M M Technical data and dimensins Capacity/back pressure graphs 34 Scpe f delivery 35 Dual fuel burners, light fuel il/gas GKP-300 M-II M-III Technical data and dimensins 36 PI-diagrams 37 Capacity/back pressure graphs 38 Scpe f delivery 40 Gas valve selectin table, burner series Gas elbw, burner series Gas valve selectin table, burner series Gas elbw, burner series Gas valve selectin table, burner series Gas elbw, burner series Silencer 46 Masnry figure 46 Flame dimensins 46 WiseDrive an electrnic regulatr fr 47 cntrlling the fuel/air rati Scpe f delivery 23 Gas burners GP-300 M-II M-III Technical data and dimensins PI diagrams 25 Capacity/back pressure graphs Scpe f delivery 28 3

4 Oil, Gas and Dual Fuel Burners Burner series WD WD WD WD Oiln il, gas, and dual fuel burners are fully autmatic, safe, and reliable. The design and manufacturing f the burners is based n ecnmy, safety, and service as well as envirnmental friendliness. Our gas burners cmply with the EN 676 standard, il burners with the EN 230 and EN 267 standards, and dual fuel burners with all f these standards. WD32-34 system fulfills the requirements f EN Cnstructin The steel plate husing incrprates a three-phase mtr that runs the fan lcated in the husing. The il pump has its wn three-phase mtr. The surface f the husing is finished with durable high-glss paint. The husing is equipped with a hinged burner flange with a safety interlck switch, enabling the burner t be swung pen t the left r right. The burner flange enables servicing f the cmbustin head, nzzles, and ignitin electrdes withut having t remve the burner itself. The stainless steel ally cmbustin head and the diffuser disc can withstand temperatures up t 1,200 C. The cmbustin head is adjustable, t ptimize the mixing f fuel regardless f the firing rate. The burner huses a sight glass fr flame bservatin. On the fan suctin side there is an air damper that, tgether with the servmtr, autmatically cntrls the amunt f fuel and air based n demanded firing rate. A remvable upper tp cver allws ease f electrical installatins and burner service. Installatin and suitable applicatins The burners are suitable fr warm and ht water bilers, steam bilers, ht air generatrs, and varius types f prcess heating. They are als designed t suit furnaces with high back pressure. The burners can be munted in hrizntal, vertical and upwardfacing, r vertical and dwnward-facing rientatin. Our burners are designed fr peratin in cvered areas, max. +40 C. The standard setup is designed t perate in the altitude f max. 500 meters abve sea level. Other design alternatives are available upn request. The burner enclsure class f the burner is IP 44. Fuels Different fuels can be used depending n the burner mdel: KP mdels: - light fuel il, viscsity 4 t 12 mm 2 /s, +20 C GP mdels: - natural gas, gases f 2nd family gases, grups H and E (equipment categry I 2R ) GKP dual fuel burners: - fuel prperties as abve, natural gas/light fuel il Burners using ther fuels are available upn request. Capacity regulatin methds Burners are mdulating type with servmtrs with a run time f 90 / 30 sec. A mdulating burner perates regardless f the firing rate, n the basis f the lad. The burners are adjusted n the basis f cmbustin gas analysis. Gas equipment Gas-related cmpnents f the gas and dual fuel burners cmply the standard EN 676: tw shut-ff valves, pressure switches (min./ max.), and an autmatic valve leak tester. Other pipingrelated equipment is available upn request. Oil piping Mdulating burners have three slenid valves. The il regulatr fr the mdulating burner is lcated n the nzzle return il line. The il filter is lcated n the suctin side f the pump. The tw il hses enable the burner t be hinged. Flame mnitring All mdels are equipped with autmatic flame mnitring. In KP mdels, flame mnitring is taken care f via phtcell; in GP and GKP mdels, it is perfrmed via UV cell. Cntrl devices WiseDrive is burner integrated autmatin system. Cntrl autmatin is built-in the burners. The cntrl unit handles all burner peratin phases autmatically. In the event f a burner failure, the unit stps the burner autmatically. The mdulating burners als incrprate a pre-munted capacity cntrller. WD32 cntrl unit BT320 fr ne fuel tw actuatrs ptins fr VSD cntrl, O 2 cntrl, CO cntrl intermittent peratin WD33 (EU) cntrl unit BT330 fr ne fuel three actuatrs ptins fr VSD cntrl, O 2 cntrl, CO cntrl cntinuus peratin WD34 cntrl unit BT340 fr tw fuels using DFM300 mdule three actuatrs ptins fr VSD cntrl, O 2 cntrl, CO cntrl cntinuus peratin Silencer The sund level f the burners is lw, but, if desired, they can be equipped with a separate silencer t make them even quieter. Advantages f WiseDrive burners: - integrated int the burner, less installatin wrk - accurate electrnic cntrl ensures ptimal cmbustin figures - peratin phases visible n the peratin panel - flexible cmmunicatin pssibilities - easy cmmissining and service Lw NOx The burners fulfill class 1 (EN676) requirements as standard. Fr class 2 and 3, special lw NOx versins are available. NOx values will be based n the furnace gemetry. 4 We reserve the right t make technical alteratins.

5 Hw t chse a burner A. Prcedure 1 Establish relevant biler and applicatin infrmatin biler capacity and efficiency, r required burner capacity furnace back-pressure fuel/fuels t be used burner fuel inlet pressure burner capacity regulatin methd 2 Calculate the burner capacity. Burner capacity = biler capacity/ efficiency Example: biler capacity f 6,500 kw, efficiency f 90 % burner capacity = 6,500 kw / 0.9 = 7,220 kw. 3 Gas burners: Required gas flw [m 3 n/h] = (burner capacity [ kw ] x 3.6)/gas s calrific value [MJ/m 3 n]. Example: required burner capacity = 7,220 kw required gas flw = (7,220 kw x 3.6)/35.8 MJ/m 3 n = 726 m 3 n/h, where 35.8 MJ/m 3 n is the calrific value f natural gas. Oil burners: Calculate the required il flw [kg/h]. Required il flw [kg/h] = (burner capacity [kw] x 3.6)/ the il s calrific value [MJ/kg]. Example: required burner capacity = 7,220 kw required il flw = (7,220 kw x 3.6)/42.7 MJ/kg = 609 kg/h, where 42.7 MJ/kg is the calrific value f light il. 4. See relevant brchure fr burner capacity/back pressure graphs: The graphs indicate the burner perating range. Fr example, the biler back pressure with a burner capacity f 7,220 kw is 18 mbar. Lking at the adjining graph, plt yur burner capacity alng the hrizntal axis. On the vertical axis plt yur biler back-pressure. Where the tw lines meet, defines the required burner type. The ptimum burner is best chsen by ensuring that the pltted perating pint is as clse as pssible t the right hand edge f the crrespnding perating envelpe. Nte that different fuels and capacity regulatin methds require separate graphs. The fuel calrific value is stated n the graphs. 5. Gas and dual fuel burner valve selectin: Chse a large enugh valve, using the gas valve selectin table. Nte that the values in the selectin table apply when the furnace back pressure is 0 mbar. Therefre, yu must subtract the furnace back pressure frm the actual gas inlet pressure and chse the valve n the basis f the value thus btained. The ratings shwn in the table apply t natural gas. Fr example, using a gas inlet pressure f the burner is 100 mbar, a required burner capacity f 7,220 kw, the effective pressure 100 mbar - 18 mbar = 82 mbar. Fr the GP-700 M burner, fr example, yu shuld chse a valve allwing a minimum burner capacity f 7,220 kw with 82 mbar gas inlet pressure in this case, valve DN Check that the uter dimensins f the burner, especially thse f the cmbustin head, are suitable fr the applicatin; the length f the cmbustin head shuld be such that, when munted, the cmbustin head is even with the furnace wall r abut 10 t 20 mm inside the furnace (see Masnry figure). 7. Check the flame dimensins in the flame dimensin table. Please nte that the flame must nt cme in t cntact the walls f the furnace. 8. Accessry requirements must als be taken int cnsideratin: gas pressure regulatr, il pumping unit, biler thermstats/pressstats. B. Equatins and rules f thumb 1. Burner capacity = biler capacity / 0.9 (when biler efficiency is 90 %) 2. Steam bilers: 1 tn/h steam 700 kw biler capacity 3. Light il: 1 kg/h kw burner capacity with calrific value 42.7 MJ/kg 4. Natural gas: 1 m 3 n/h 10 kw burner capacity with calrific value MJ/m 3 n 5. The amunt f cmbustin air: Gas burners: required amunt f cmbustin air fr each 10 kw f burner capacity is 12 t 13 m 3 /h. Oil burners: required amunt f cmbustin air fr each kil f il burned [kg/h] is 13.5 m 3 /h. An example f burner selectin The max. capacity f a ht water biler is 6,500 kw, efficiency 0.9, and the crrespnding burner capacity 6,500 kw / 0.9 = 7,220 kw. The graph indicates that a suitable gas burner fr this capacity is the GP-700 M, as the pressure lss value fr the biler is lcated inside the area fr the GP-700 M burner n the capacity/back pressure graph. The GP-600 M can als be used fr this applicatin, prvided that the full biler capacity is nt required. Remember t take efficiency int accunt when relating the biler pressure lss infrmatin t the burner capacity/back pressure graph. 5

6 Light il burners KP-130 M M BURNER L2 B2 Ø D1 Ø D4 R1 KP-130 M KP-140 M KP-150 M KP-250 M, -280 M BURNER L2 Ø D1 Ø D4 KP-250 M KP-280 M

7 Light il burners Technical Data BURNER KP-130 M KP-140 M KP-150 M KP-250 M KP-280 M Capacity kg/h kw Burner mtr Output kw Current A Speed rpm ,0 6, ,0 8, ,5 11, ,5 14, ,5 14, Cntrl unit WD32/33 WD32/33 WD32/33 WD32/33 WD32/33 Oil hse cnnectin - suctin - return R½ R½ R½ R½ R½ R½ R¾ R½ Oil pump TA2 TA2 TA2 TA3 TA3 Weight kg R¾ R½ PI-diagram KP-130 M M, -250 M, -280 M 10 B PS 11 M PI 7 M 9 M 6 DPS 8 12 A 1 2 PI Oil filter 2 Oil pump 3 Oil pressure gauge with gauge valve 4 Slenid valve NC 5 Slenid valve NC 6 Cmbustin air fan 7 Burner mtr 8 Differential air pressure switch 9 Air dampers 10 Air damper servmtr 11 Oil pressure gauge with gauge valve 12 Oil regulatr 13 Oil regulatr servmtr 14 Nn-return valve 15 High il pressure switch A Oil, inlet B Oil, return 7

8 Light il burners Capacity/back pressure graphs Light fuel il: 1 kg/h = kw 8

9 Light il burners Scpe f delivery The burners are delivered with the fllwing equipment: KP M KP- 250, 280 M Hinge flange with limit switch Burner flange gasket Oil nzzle Slenid valves fr il Oil pump with pressure regulating valve Nn-return valve 2 pressure gauges fr il Pressure switch fr return il Deaeratr 2 il hses, length 2000 mm Oil filter Pressure gauge fr cntrl f inlet il Pressure switch fr cntrl f inlet il Oil regulatr with servmtr Differential air pressure switch Ignitin transfrmer Ignitin cables and electrdes Flame sensr Inbuilt cmbustin air fan with direct-driven electric mtr Air dampers Servmtr fr air dampers Pressure gauge fr fan pressure Capacity cntrller WD32/33 (electrnic rati cntrl) cmbustin manager and display & perating panel Operating switches Manual standard delivery ptin 9

10 Light il burners L1 L2 B4 H5 H3 H1 H2 H4 D1 L4 B2 D B1 M B3 D2 L3 BURNER L1 L2 L3 L4 H1 H2 H3 H4 H5 B1 B2 B3 B4 D1 D2 M KP-350 M xM20 KP-450 M xM20 Technical data BURNER KP-350 M KP-450 M Capacity kg/h kw Fan mtr Output kw Current A Speed r/min 7,5 13, ,0 19, Oil hse cnnectin - suctin - return Oil pump - Mtr Output kw Current A Speed r/min TA4 1,5 3, TA4 1,5 3, Weight kg Light fuel il 1kg/h = 11.86kW 1kW = 860 kcal/h Rati level Light fuel il 1:2,5 (100 40%) Nte! Weight varies accrding t delivery. 10

11 Light il burners PI diagram 1. Oil filter 2. Oil pump 3. Electric mtr 4. Pressure gauge 5. Slenid valve 1, NC 6. Slenid valve 2, NC 7. Pressure gauge 8. Oil regulatr 9. Pressure switch 10. Slenid valve 1, NC 11. Slenid valve 2, NC 12. Air damper 13. Servmtr 14. Cmbustin air fan 15. Electric mtr 16. Differential air pressure switch 17. Flame detectr Capacity/backpressure graphs KP-350 M mbar Capacity-back pressure Graph_KP KP-450 M 5 MW mbar Capacity-back pressure Graph_KP MW 11

12 Light il burners Scpe f delivery The burners are delivered with the fllwing equipment: Burner flange gasket Oil nzzle(s) Slenid valves fr il Oil pump with pressure regulatr valve Separate il pump mtr Nn-return valve Oil pressure gauge(s) Return il pressure switch Oil hses, 2 pcs, length 3,000 mm Oil filter Pressure gauge fr mnitring the il inlet pressure Pressure switch fr mnitring the il inlet pressure WiseDrive (electrnic mixture cntrl) fr regulating the air-il-gas rati, including: - quantity cntrl valve fr il - quantity cntrl valve fr gas - servmtr fr air dampers - servmtr fr FGR Max. pressure switch fr gas Air pressure differential switch Ignitin transfrmer Ignitin cables and electrdes Flame detectr Built-in cmbustin air blwer with a direct-drive electric mtr Air dampers Pressure gauge fr measuring the fan pressure Burner perating and maintenance manual KP-350 M,-450 M standard delivery ptinal 12

13 Light il burners KP-300 M-II KP-400 M-I M-II BURNER L4 H6 B1 KP-300 M-II BURNER L2 L6 B1 B2 B4 B5 Ø D1 Ø D4 R1 KP-400 M-I KP-500 M KP-600 M KP-700 M-II Technical Data BURNER Capacity kg/h kw Burner mtr Output kw Current A Speed rpm Oil hse cnnectin - suctin - return Oil pump - Mtr Output kw Current A Speed rpm KP-300 M-II ,5 15, TA4 1,5 4, Weight kg 340 BURNER KP-400 M-I KP-500 M KP-600 M KP-700 M KP-700 M-II Capacity kg/h kw Burner mtr Output kw Current A Speed rpm Oil hse cnnectin - suctin - return Oil pump - Mtr Output kw Current A Speed rpm 11,0 21, TA4 1,5 4, ,0 21, TA5 2,2 5, ,0 28, TA5 2,2 5, ,5 34, T3 4,0 8, ,0 41, T4 4,0 8, Regulating valve TV 4001 TV 4001 Weight kg Nte! The weight varies accrding t delivery cntents. 13

14 Light il burners PI-diagram KP-300 M-II M-II 1 Oil filter 2 Oil pump 3 Oil pressure gauge with gauge valve 4 Slenid valve NC 5 Slenid valve NC 6 Cmbustin air fan 7 Burner mtr 8 Differential air pressure switch 9 Air dampers 10 Air damper servmtr 11 Oil pressure gauge with gauge valve 12 Oil regulatr 13 Oil regulatr servmtr 14 Nn-return valve 15 High il pressure switch 16 Servmtr A Oil, inlet B Oil, return B A PS M 12 M 2 16 PI 10 M 9 PI M DPS 8 Capacity/back pressure graphs 14 Light fuel il: 1 kg/h = kw

15 Light il burners The burners are delivered with the fllwing equipment: KP-300 M-II M-III Hinge flange with limit switch Burner flange gasket Oil nzzle Slenid valves fr il Oil pump with pressure regulating valve Oil pump mtr, separate Nn-return valve Pressure gauge/gauges fr il Pressure switch fr return il Deaeratr 2 il hses, length 3000 mm Oil filter Pressure gauge fr cntrl f inlet il Pressure switch fr cntrl f inlet il Oil regulatr with servmtr Differential air pressure switch Ignitin transfrmer Ignitin cables and electrdes Flame sensr Inbuilt cmbustin air fan with direct-driven electric mtr Air dampers with servmtr Pressure gauge fr fan pressure Manual WD32/33 (electrnic rati cntrl) cmbustin manager and display & perating unit Capacity cntrller standard delivery ptinal Scpe f delivery 15

16 Gas burners GP-130 M M BURNER L2 B2 Ø D1 Ø D4 R1 GP-130 M GP-140 M GP-150 M GP-250 M, -280 M BURNER L2 Ø D1 Ø D4 GP-250 M GP-280 M

17 Gas burners Technical Data BURNER GP-130 M GP-140 M GP-150 M Capacity kw Burner mtr Output kw Current A Speed rpm 3,0 6, ,0 8, ,5 11, Cntrl unit WD32/33 WD32/33 WD32/33 Weight kg GP-250 M GP-280 M ,5 10, WD32/33 7,5 14, WD32/ PI-diagram GP-130 M M, GP-250 M, -280 M 11 M M 7 DPS 1 Ball valve, blw-ff 2 Pressure switch, min. 3 Duble slenid valve, NC 4 Pressure switch, max. 5 Gas butterfly valve 6 Servmtr 7 Cmbustin air fan 8 Electric mtr 9 Differential air pressure switch 10 Air damper 11 Servmtr 12 Optinal lw pressure regulatr, nly in VGD valve PS 3 M PS

18 Gas burners Capacity/back pressure graphs Natural gas: gases f 2 nd family, grups H and E (equipment categry I 2R ). Lw NOx gas burners Capacity/back pressure graphs 20 GP-140 M LN WD 20 GP-250 M LN WD 20 GP-280 M LN WD MW MW MW Natural gas: gases f 2 nd family, grups H and E (equipment categry I 2R ). 18

19 Lw NOx gas burners Technical data BURNER GP-140 M LN WD Capacity kw Burner mtr Output kw Current A Speed rpm Cntrl unit 4,0 8, WD32/33 Weight kg 121 GP-250 M LN WD GP-280 M LN WD ,5 14, WD32/33 7,5 14, WD32/ Scpe f delivery The burners are delivered with the fllwing equipment: Hinge flange with limit switch Burner flange gasket WD32/33 (electrnic rati cntrl) cmbustin manager and display & perating unit Gas nzzle Pressure gauge fr measuring the pressure in gas nzzle Max. gas pressure switch Differential air pressure switch Ignitin transfrmer Ignitin cables and electrdes Flame sensr Inbuilt cmbustin air fan with direct-driven electric mtr Air dampers with servmtr Pressure gauge fr fan pressure Operating switches Gas damper with servmtr Elbw 90 Duble slenid valve fr gas incl.: - gas pressure switch, min. - 2 gas valves - autmatic valve leak tester - ball valve, blw-ff (lse) Manual Capacity cntrller GP-130 M M standard delivery ptinal 19

20 Gas burners L1 L2 B4 H5 H1 H2 H4 D1 L4 H3 B2 D B1 M B3 D2 L3 BURNER L1 L2 L3 L4 H1 H2 H3 H4 H5 B1 B2 B3 B4 D1 D2 M GP-350 M xM20 GP-450 M xM20 Technical data BURNER GP-350 M GP-450 M Capacity kw Fan mtr Output kw Current A Speed r/min 7,5 13, ,0 19, Weight kg Rati level Gas 1:6 (100 16,6%) Nte! Weight varies accrding t delivery. Oiln Stream burners lw-nox (80 mg/nm 3 ) cmbustin head is als available - autmatic cntrl is integrated in the burner - easy t install - graphical user interface - lw nise level<80 db(a) 20

21 Gas burners PI diagram 1. Ball valve, blw-ff 2. Duble slenid valve 2.1 Slenid valve 2.2 Pressure regulatr 2.3 Slenid valve 3. Pressure switch 4. Gas butterfly valve 5. Servmtr 6. Pressure switch, max. 7. Slenid valve, ignitin gas, *) ptin 8. Air damper 9. Servmtr 10. Cmbustin air fan 11. Electric mtr 12. Differential air pressure switch 13. Flame detectr Capacity/backpressure graphs GP-350 M mbar Capacity-back pressure Graph_GP GP-450 M 5 MW Natural gas: gases f 2 nd family, grups H and E (equipment categry l 2R ) mbar Capacity-back pressure Graph_GP MW 21

22 Lw NOx gas burners Technical data BURNER GP-350 M-XS LN80 GP-350 M LN80 GP-450 M LN80 Capacity MW 0,53-3,2 0,91-4,0 0,93-5,2 Burner mtr Output kw 7,5 7,5 15,0 Turn-dwn rati 1:6 1:6 1:5,5 Lw NOx gas burners Capacity/back pressure graphs 20 GP-350 M-XS LN80 20 GP-350 M LN MW MW 25 GP-450M LN MW 6 22 Natural gas: gases f 2 nd family, grups H and E (equipment categry I 2R ).

23 Gas burners Scpe f delivery The burners are delivered with the fllwing equipment: Burner flange gasket WiseDrive (electrnic mixture cntrl) fr regulating the air-il-gas rati, including: - quantity cntrl valve fr il - quantity cntrl valve fr gas - servmtr fr air dampers - servmtr fr FGR Gas nzzle Pressure gauge fr measuring the pressure at the gas nzzle Max. pressure switch fr gas Air pressure differential switch Ignitin transfrmer Ignitin cables and electrdes Flame detectr Built-in cmbustin air blwer with a direct-drive electric mtr Air dampers Pressure gauge fr measuring the fan pressure Angle jint 90 Twin slenid valve fr gas, including: - min. pressure switch fr gas - tw gas valves - autmatic leak cntrl - ball valve blwut (separate) Ignitin gas valve Burner perating and maintenance manual GP-350 M,-450 M standard delivery ptinal 23

24 Gas burners GP-300 M-II BURNER L2 Ø D1 Ø D4 GP-300 M-II GP-400 M-I M-II GP-700 M-III 305 BURNER L2 B1 B2 B4 Ø D1 Ø D4 R1 R2 GP-400 M-I GP-500 M GP-600 M GP-700 M GP-700 M-II GP-700 M-III

25 Gas burners Technical Data BURNER GP-300 M-II GP-400 M-I GP-500 M GP-600 M GP-700 M GP-700 M-II GP-700 M-III Capacity kw Burner mtr Output kw Current A Speed rpm 7,5 15, ,0 21, ,0 21, Weight kg ,0 28, ,5 34, ,0 41, ,0 51, Nte! The weight varies accrding t delivery cntents. PI-diagram GP-300 M-II M-III 11 M M 7 DPS 1 Ball valve, blw-ff 2 Pressure switch, min. 3 Duble slenid valve, NC 4 Pressure switch, max. 5 Gas butterfly valve 6 Servmtr 7 Cmbustin air fan 8 Electric mtr 9 Differential air pressure switch 10 Air damper 11 Servmtr 12 Optinal lw pressure regulatr, nly in VGD valve PS 3 M PS

26 Gas burners Capacity/back pressure graphs Natural gas: gases f 2 nd family, grups H and E (equipment categry l 2R ). 26

27 Lw NOx gas burners Capacity/back pressure graphs 30 GP-600 M LN WD GP-700 M-II LN WD GP-700 M-III LN WD MW MW MW Natural gas: gases f 2 nd family, grups H and E (equipment categry l 2R ). Technical data BURNER GP-600 M LN WD GP-700 M-II LN WD GP-700 M-III LN WD Capacity kw Burner mtr Output kw Current A Speed rpm Weight kg

28 Gas burners Scpe f delivery The burners are delivered with the fllwing equipment: Hinge flange with limit switch Burner flange gasket WD32/33 (electrnic rati cntrl) cmbustin manager and display & perating unit Gas nzzle Pressure gauge fr measuring the pressure in gas nzzle Max. gas pressure switch Differential air pressure switch Ignitin transfrmer Ignitin cables and electrdes Flame sensr Inbuilt cmbustin air fan with direct-driven electric mtr Air dampers with servmtr Pressure gauge fr fan pressure Operating switches Gas damper with servmtr Elbw 90 Duble slenid valve fr gas incl.: - gas pressure switch, min. - 2 gas valves - autmatic valve leak tester - ball valve, blw-ff (lse) Manual Capacity cntrller GP-300 M-II M-III standard delivery ptinal 28

29 Dual fuel burners, light fuel il/gas GKP-130 M M BURNER L2 B2 ØD1 ØD4 R1 GKP-130 M GKP-140 M GKP-150 M GKP-250 M, -280 M BURNER L2 Ø D1 Ø D4 GKP-250 M GKP-280 M

30 Dual fuel burners, light fuel il/gas Technical data BURNER GKP-130 M GKP-140 M GKP-150 M Capacity il, kg/h il, kw gas, kw Burner mtr Output kw Current A Speed rpm ,0 6, ,0 8, ,5 11, Cntrl unit WD34 WD34 WD34 Oil hse cnnectin - suctin - return Oil pump - Mtr Output kw Current A Speed rpm R½ R½ TA2 1,5 3, R½ R½ TA2 1,5 3, R½ R½ TA2 1,5 3, Weight kg GKP-250 M ,5 10, WD34 R¾ R½ TA3 1,5 3, GKP-280 M ,5 14, WD34 R¾ R½ TA3 1,5 3, PI-diagram GKP-130 M M, -250 M, -280 M 18 M Ball valve, blw-ff PI 2 Pressure switch, min Duble slenid valve, NC M 8 4 Pressure switch, max. PS M 5 Gas butterfly valve B 7 6 Servmtr 7 Cmbustin air fan 8 Electric mtr 19 9 Differential air pressure switch 10 Air damper 11 Servmtr A 12 Oil filter Mtr M Oil pump Pressure gauge 13 PI 16 Slenid valve, NC 17 Slenid valve, NC 18 Pressure gauge 19 Oil regulatr 20 Servmtr 21 Nn-return valve 22 Pressure switch fr il, max. 1 2 PS 23 4 PS 23 Optinal lw pressure regulatr, nly in VGD valve 5 M A Oil, inlet B Oil, return 3 6 C Gas 11 DPS 9 30

31 Dual fuel burners, light fuel il/gas Capacity/back pressure graphs Natural gas: gases f 2 nd family, grups H and E (equipment categry I 2R ). Light fuel il: 1 kg/h = kw Lw NOx dual fuel burners, light fuel il/gas Technical data BURNER GKP-140 M LN WD GKP-250 M LN WD GKP-280 M LN WD Capacity il, kg/h il, kw gas, kw Burner mtr Output kw Current A Speed rpm ,0 8, ,5 10, ,5 14, Cntrl unit WD34 WD34 WD34 Oil hse cnnectin - suctin - return Oil pump - Mtr Output kw Current A Speed rpm R½ R½ TA2 1,5 3, R¾ R½ TA3 1,5 3, Weight kg R¾ R½ TA3 1,5 3,

32 Dual fuel burners, light fuel il/gas The burners are delivered with the fllwing equipment: Hinge flange with limit switch Burner flange gasket Oil nzzle Slenid valves fr il Oil pump with pressure regulating valve Oil regulating valve with servmtr Separate mtr fr il pump Nn-return valve Pressure gauge/gauges fr il Pressure switch fr return il Deaeratr GKP-130 M M 2 il hses, length 2000 mm Oil filter Pressure gauge fr cntrl f inlet il Pressure switch fr cntrl f inlet il WD34 (electrnic rati cntrl) cmbustin manager and display & perating unit Gas damper with servmtr Gas nzzle Pressure gauge fr measuring the pressure in gas nzzle Gas pressure switch, max. Differential air pressure switch Ignitin transfrmer Ignitin cables and electrdes Flame sensr Inbuilt cmbustin air fan with direct-driven electric mtr Air dampers with servmtr Pressure gauge fr fan pressure Elbw 90 Duble slenid valve fr gas incl.: - pressure switch fr gas, min. - 2 gas valves - autmatic valve leak tester - ball valve, blw-ff (lse) Manual Capacity cntrller Scpe f delivery standard delivery ptin 32

33 Dual fuel burners, light fuel il/gas L1 L2 B4 H5 H1 H2 H4 D1 L4 H3 L5 B2 D B1 M B3 D2 L3 BURNER BURNERL1 L1L2 L2L3 L3L4 L4 L5 L5 H1 H1 H2 H2 H3 H3 H4 H4 H5 H5 B1 B1 B2 B2 B3 B3 B4 B4 D1 D1 D2 D2 M M GKP-350 M xM20 GKP-450 M xM20 Oil PI diagrams Gas 1. Oil filter 2. Oil pump 3. Electric mtr 4. Pressure gauge 5. Slenid valve 1, NC 6. Slenid valve 2, NC 7. Pressure gauge 8. Oil regulatr 9. Pressure switch 10. Slenid valve1, NC 11. Slenid valve 2, NC 12. Air damper 13. Servmtr 14. Cmbustin air fan 15. Electric mtr 16. Differential-air pressure switch 17. Flame detectr 1. Ball valve, blw-ff 2. Duble slenid valve 2.1 Slenid valve 2.2 Pressure regulatr 2.3 Slenid valve 3. Pressure switch 4. Gas butterfly valve 5. Servmtr 6. Pressure switch, max. 7. Slenid valve, ignitin gas, *) ptin 8. Air damper 9. Servmtr 10. Cmbustin air fan 11. Electric mtr 12. Differential air pressure switch 13. Flame detectr 33

34 Dual fuel burners, light fuel il/gas Technical data BURNER GKP-350 M GKP-450 M Capacity il, kg/h il, kw gas, kw Fan mtr Output kw Current A Speed r/min Oil hse cnnectin - suctin - return Oil pump - Mtr Output kw Current A Speed r/min 7,5 13, TA4 11,0 19, TA4 1,5 3, ,5 3, Weight kg Light fuel il 1kg/h = 11.86kW 1kW = 860 kcal/h Rati level Light fuel il 1:2,5 (100 40%) Gas 1:6 (100 16,6%) Nte! Weight varies accrding t delivery. Capacity/backpressure graphs GKP-350 M mbar Capacity-back pressure Graph_GKP MW GKP-450 M mbar Capacity-back pressure Graph_GKP Natural gas: gases f 2 nd family, grups H and E (equipment categry l 2R ) Light fuel il: 1 kg/h = 11,86 kw MW 34

35 Dual fuel burners, light fuel il/gas Scpe f delivery The burners are delivered with the fllwing equipment: Burner flange gasket Oil nzzle(s) Slenid valves fr il Oil pump with pressure regulatr valve Separate il pump mtr Nn-return valve Oil pressure gauge(s) Return il pressure switch Air and gas evacuatr Oil hses, 2 pcs, length 3,000 mm Oil filter Pressure gauge fr mnitring the il inlet pressure Pressure switch fr mnitring the il inlet pressure WiseDrive (electrnic mixture cntrl) fr regulating the air-il-gas rati, including: - quantity cntrl valve fr il - quantity cntrl valve fr gas - servmtr fr air dampers - servmtr fr FGR Gas nzzle Pressure gauge fr measuring the pressure at the gas nzzle Max. pressure switch fr gas Air pressure differential switch Ignitin transfrmer Ignitin cables and electrdes Flame detectr Built-in cmbustin air blwer with a direct-drive electric mtr Air dampers Pressure gauge fr measuring the fan pressure Angle jint 90 Duble slenid valve fr gas, including: - min. pressure switch fr gas - tw gas valves - autmatic leak cntrl - ball valve blwut (separate) Ignitin gas valve Burner perating and maintenance manual GKP-350 M,-450 M standard delivery ptinal 35

36 Dual fuel burners, light fuel il/gas GKP-300 M-II BURNER L2 Ø D1 Ø D4 GKP-300 M-II GKP-400 M-I M-II GKP-700 M-III L DN100 B4 B2 B1 R x M20 D D4 R1 D BURNER L2 L6 B1 B2 B4 B5 Ø D1 Ø D4 R1 R2 GKP-400 M-I GKP-500 M GKP-600 M GKP-700 M GKP-700 M-II GKP-700 M-III

37 Dual fuel burners, light fuel il/gas Technical data BURNER GKP-300 M-II Capacity il kg/h il kw gas kw Burner mtr Output kw Current A Speed rpm Oil hse cnnectin - suctin - return Oil pump TA4 - Mtr Output kw Current A Speed rpm Nte! The weight varies accrding t delivery cntents. Weight kg 390 BURNER GKP-400 M-I GKP-500 M GKP-600 M GKP-700 M GKP-700 M-II GKP-700 M-III Capacity il kg/h il kw gas kw Burner mtr Output kw Current A Speed rpm Oil hse cnnectin - suctin - return Oil pump - Mtr Output kw Current A Speed rpm 11,0 21, TA4 1,5 4, ,0 21, TA5 2,2 5, Regulating valve TV4001 TV4001 TV4001 Weight kg ,0 28, TA5 2,2 5, ,5 34, T3 4,0 8, ,0 41, T4 4,0 8, ,0 51, T4 4,0 8, PI diagram GKP-300 M-II M-III 11 1 Ball valve, blw-ff 2 Pressure switch, min. 3 Duble slenid valve, NC 4 Pressure switch, max. 5 Gas butterfly valve 6 Servmtr 7 Cmbustin air fan 8 Electric mtr 9 Differential air pressure switch 10 Air damper 11 Servmtr 12 Oil filter 13 Mtr 14 Oil pump 15 Pressure gauge 16 Slenid valve, NC 17 Slenid valve, NC 18 Pressure gauge 19 Oil regulatr 20 Servmtr 21 Nn-return valve 22 Pressure switch fr il, max. 23 Optinal lw pressure regulatr, nly in VGD valve A Oil, inlet B Oil, return C Gas 18 M PI M 8 PS M B 7 19 A M PI 1 2 PS 23 4 PS 5 M 3 6 DPS 9 37

38 Dual fuel burners, light fuel il/gas Capacity/back pressure graphs Natural gas: gases f 2 nd family, grups H and E (equipment categry l 2R ). Light fuel il: 1 kg/h = kw 38

39 Lw NOx dual fuel burners, light fuel il/gas BURNER GKP-400 M-I LN WD GKP-600 M LN WD GKP-700 M-II LN WD GKP-700 M-III LN WD Capacity il, kg/h il, kw gas, kw Fan mtr Output kw Current A Speed rpm Oil hse cnnectin - suctin - return Oil pump - Mtr Output kw Current A Speed rpm 11,0 21, TA4 1,5 4, Nte! The weight varies accrding t delivery cntents. Technical data Regulating valve TV4001 TV4001 Weight kg ,0 28, TA5 2,2 5, ,0 41, T4 4,0 8, ,0 51, T4 4,0 8,

40 Dual fuel burners, light fuel il/gas The burners are delivered with the fllwing equipment: Hinge flange with limit switch Burner flange gasket Oil nzzle Slenid valves fr il Oil pump with pressure regulating valve Oil regulating valve with servmtr Separate mtr fr il pump Nn-return valve Pressure gauge/gauges fr il Pressure switch fr return il Deaeratr GKP-300 M-II M-III 2 il hses, length 3000 mm Oil filter Pressure gauge fr cntrl f inlet il Pressure switch fr cntrl f inlet il WD34 (electrnic rati cntrl) cmbustin manager and display & perating unit Gas damper with servmtr Gas nzzle Pressure gauge fr measuring the pressure in gas nzzle Gas pressure switch, max. Differential air pressure switch Ignitin transfrmer Ignitin cables and electrdes Flame sensr Inbuilt cmbustin air fan with direct-driven electric mtr Air dampers with servmtr Pressure gauge fr fan pressure Elbw 90 Duble slenid valve fr gas incl.: - gas pressure switch, min. - 2 gas valves - autmatic valve leak tester - ball valve, blw-ff (lse) Manual Capacity cntrller Scpe f delivery standard delivery ptin 40

41 Gas valve selectin table Burner series , 250, 280 BURNER GAS VALVE BURNER MAX. CAPACITY kw *) COMBUSTION GAS INLET PRESSURE HEAD SIZE TYPE **) 20 mbar 30 mbar 50 mbar 100 mbar GP/GKP-130 M DN 50 DMV-DLE x50 DN 65 DMV-D x50 DN 80 DMV-D x50 GP/GKP-140 M DN 50 DMV-DLE x60 DN 65 DMV-D x60 DN 80 DMV-D x60 GP/GKP-150 M DN 50 DMV-DLE x75 DN 65 DMV-D x75 DN 80 DMV-D x75 GP/GKP-250 M DN 50 DMV-D x75 DN 65 DMV-D x75 DN 80 DMV-D x75 DN 100 DMV-D x75 GP/GKP-280 M DN 50 DMV-D x75 DN 65 DMV-D x75 DN 80 DMV-D x75 DN 100 DMV-D x75 DN 125 DMV-D x75 NOTE! If the gas inlet pressure is less than 20 mbar r if the gas used is nt amng thse mentined, evaluatin must be made case-specifically. *) The max. capacities shwn in the table are achieved when the biler back pressure is 0. Natural gas 1 m 3 n/h 10 kw **) r crrespnding type Gas inlet pressure (Pmax) at burner - max. 500 mbar when using DMV-D valve - max. 360 mbar when using MB valve 41

42 Gas valve selectin table Burner series , 250, 280 BURNER GAS VALVE BURNER MAX. CAPACITY kw *) COMBUSTION GAS INLET PRESSURE HEAD SIZE TYPE **) 20 mbar 30 mbar 50 mbar 100 mbar GP/GKP-130 M DN 50 VGD + SKP15 + SKP x50 DN 65 VGD + SKP15 + SKP x50 DN 80 VGD + SKP15 + SKP x50 GP/GKP-140 M DN 50 VGD + SKP15 + SKP x60 DN 65 VGD + SKP15 + SKP x60 DN 80 VGD + SKP15 + SKP x60 GP/GKP-150 M DN 50 VGD + SKP15 + SKP x75 DN 65 VGD + SKP15 + SKP x75 DN 80 VGD + SKP15 + SKP x75 GP/GKP-250 M R2 VGD + SKP15 + SKP x75 DN 65 VGD + SKP15 + SKP x75 DN 80 VGD + SKP15 + SKP x75 DN100 VGD + SKP15 + SKP x75 GP/GKP-280 M R2 VGD + SKP15 + SKP x75 DN 65 VGD + SKP15 + SKP x75 DN 80 VGD + SKP15 + SKP x75 DN 100 VGD + SKP15 + SKP x75 DN 125 VGD + SKP15 + SKP x75 NOTE! If the gas inlet pressure is less than 20 mbar r if the gas used is nt amng thse mentined, evaluatin must be made case-specifically. *) The max. capacities shwn in the table are achieved when the biler back pressure is 0. Natural gas 1 m 3 n/h 10 kw **) r crrespnding type Gas inlet pressure (Pmax) at burner - max. 700 mbar when using VGD valve Gas elbw Burner series , 250, 280 GAS ELBOW DIMENSIONS WITH DIFFERENT VALVES R2 DN50 DN65 DN80 DN100 DN125 H L L L L L L GP/GKP GP/GKP Other dimensins available n special request 42

43 Gas valve selectin table Burner series BURNER GAS VALVE BURNER MAX. CAPACITY kw*) SIZE DN GAS INLET PRESSURE mbar TYPE **) GP/GKP-350 M 50 DMV-D DMV DMV DMV DMV GP/GKP-450 M 50 DMV-D DMV DMV DMV DMV NOTE! If the gas inlet pressure is less than 30 mbar r if the gas used is nt amng thse mentined, evalutin must be made case-specifically. *) The max. capacities shwn by the table are achieved when the biler back pressure is 0 0. Natural gas1 m 3 n/h 10 kw **) Or crrespnding type Gas inlet pressure (Pmax) at burner - max. 500 mbar when using DMV(D) valve. Gas elbw Burner series GAS ELBOW DIMENSIONS WITH DIFFERENT VALVES DN50 DN65 DN80 DN100 DN125 H L L L L L GP/GKP-350 M GP/GKP-450 M Other dimensins available n special request. 43

44 Gas valve selectin table Burner series BURNER GAS VALVE BURNER MAX. CAPACITY kw *) COMBUSTION GAS INLET PRESSURE mbar HEAD SIZE DN TYPE **) GP/GKP-300 M-II 50 DMV-D DMV DMV DMV DMV BURNER GAS VALVE BURNER MAX. CAPACITY kw *) COMBUSTION GAS INLET PRESSURE mbar HEAD SIZE DN TYPE **) GP/GKP-400 M-I 50 DMV-D DMV DMV DMV DMV GP/GKP-500 M 65 DMV DMV DMV DMV GP/GKP-600 M 65 DMV DMV DMV DMV GP/GKP-700 M 80 DMV DMV DMV GP/GKP-700 M-II 80 DMV DMV DMV GP/GKP-700 M-III 80 DMV DMV DMV NOTE! If the gas inlet pressure is less than 20 mbar r if the gas used is nt amng thse mentined, evaluatin must be made case-specifically. *) The max. capacities shwn by the table are achieved when the biler back pressure is 0. Natural gas 1 m 3 n/h = 10 kw **) r crrespnding type Gas inlet pressure (Pmax) at burner - max. 500 mbar when using DMV(D) valve 44

45 Gas elbw Burner series GAS ELBOW DIMENSIONS WITH DIFFERENT VALVES DN50 DN65 DN80 DN100 DN125 H L L L L L GP/GKP-300 M-II GP/GKP M-II GP/GKP-700 M-III Other dimensins available n special request 32 45

46 Silencer Intake silencer, type MV 1 Cnstructin The MV 1 silencer is made f steel plate lined with fireprf dampening wl. The silencer is cnnected t the burner s suctin side via a screw cnnectin. The silencer reduces the high-pitched sund prduced by the air flw. Silencer, type MV 3 Cnstructin The MV 3 silencer is made f steel plate lined with fireprf dampening wl. This wheel-equipped silencer islates the burner frm fur sides. The MV 3 silencer reduces the sunds prduced when the burner perates. Masnry figure Flame dimensins ØD1 ØD4 3 4 L Gasket 2 Munting panel 3 Ceramic wl r equivalent 4 Masnry ØD1, ØD4, L2 See burner dimensin diagram The dimensins apply fr light il and gas. Fr heavy il, the dimensins used must be larger.

47 WiseDrive WiseDrive (WD), an electrnic regulatr fr cntrlling the fuel/air rati an energy-efficient and envirnmentally friendly slutin Electrnic fuel/air rati cntrl f the burner brings the benefits f lwer flue gas emissins, decreased cnsumptin f energy and imprved technical characteristics f the burner, such as mre accurate regulatin. Examples f the WiseDrive s functins: Cntrl sequences f the burner, cnventinal cntrl unit deleted Fuel/air rati cntrl with dedicated servmtrs, which can be set accurately fr each cntrl device Output regulatr (PID) as standard, utput regulatin als by an external ma signal When cmbusting gas, leak testing f the main gas valves carried ut by the WiseDrive Reading f the cnsumptin signals frm fuel gauges Can be cnnected with external plant autmatin via a prfibus (ther bus types are ptinal) 4 perating levels Input f parameters via a character display panel and an perating panel. Example f WiseDrive 34 + frequency cnverter + tuch screen (unicde) Cntrl sequences, fuel/air rati and utput regulatin as well as leak testing f gas valves and much mre in a single package. 47

48 EN4B/4.00/02/2017 Oiln invests in prduct develpment and research. A mdern prduct develpment centre meeting all Eurpean standards enables us t perfrm a wide range f burning tests and accurate il and gas measurements. We supply burners fr ships accrding t classificatin scieties, such as ABS,BV, CCS, DNV, GL, KR, LR, NKK, RINA,and RS classificatins. We participate in trade shws arund the wrld every year. We have a cmprehensive maintenance netwrk, and ur wrldwide peratins ensure rapid availability f maintenance and spare parts. The cntinuus training f ur persnnel and representatives guarantees high-quality maintenance peratins. 48 OILON OY Metsä-Pietilänkatu 1 PL Lahti Puh. (03) Fax (03) inf@iln.cm