Model Curriculum 1. Structural Steel NDT Tester- UT/MPT/DPT

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1 Mdel Curriculum 1. Structural Steel NDT Tester- UT/MPT/DPT SECTOR: SUB-SECTOR: OCCUPATION: REF ID: NSQF LEVEL: Cnstructin Real Estate and Infrastructure Cnstructin Quality Assurance and Quality Cntrl CON/Q3501, V1.0 3

3 TABLE OF CONTENTS 1. Curriculum Trainer Prerequisites Annexure: Assessment Criteria 06

4 Structural Steel NDT Tester- UT/MPT/DPT CURRICULUM / SYLLABUS This prgram is aimed at training candidates fr the jb f a Structural Steel NDT Tester- UT/MPT/DPT UT, in the Cnstructin Sectr/Industry and aims at building the fllwing key cmpetencies amngst the learner Prgram Name Qualificatin Pack Name & Reference ID. ID CON/Q3503, v1.0 Versin N. 1.0 Versin Update Date Pre-requisites t Training Training Outcmes Preferably 10 th standard and ASNT level 1 qualified After cmpleting this prgramme, participants will be able t: Perfrm ultrasnic testing n structural steel cmpnents and welded sectins:- t perfrm the ultrasnic testing n welded jints and steel sectins and understand the principles s the same Wrk accrding t persnal health, safety and envirnment prtcl at cnstructin site: - Imprtance f Health & Safety aspects & measures t be fllwed while wrking.

5 This curse encmpasses 2 ut f 2 Natinal Occupatinal Standards (NOS) f Structural Steel NDT Tester- UT/MPT/DPT UT Qualificatin Pack issued by Cnstructin Skill Develpment Cuncil f India. Sr. Equipment Mdule Key Learning Outcmes N. 1 Intrductin Thery Duratin 04:00 Practical Duratin 00:00 2 Wrk accrding t persnal health, safety and envirnment prtcl at cnstructin site Thery Duratin 08:00 Practical Duratin 16:00 Crrespnding NOS Cde CON/N9001 Intrductin t the jb rles Majr respnsibilities f a Helper Cnstructin Labratry and Felid Technician. Majr functins and tasks perfrmed by an Helper Cnstructin Labratry and Felid Technician General hierarchy f QA/QC ccupatin Grwth path fr Helper Cnstructin Labratry and Felid Technician Imprtance and necessity f maintaining quality in cnstructin wrks Intrductin t varius functins f a quality lab Thery: - Cmmn types f hazards invlved in cnstructin sites Types f hazards invlved in fabricatin and Quality wrks Safe wrking methds as per standard nrms and actins t be taken under emergency situatins Identificatin f unsafe act and unsafe cnditin and hw t reprt the same Basic cncept f: - 1. First Aid prcess 2. Use f fire extinguisher 3. Classificatin f fires and fire extinguisher 4. Safety drills and its purpse 5. Types and use f PPEs required fr surveying wrks Safe wrking practices related t UT Standard prcedure f handling, string and stacking material What is safe dispsal f waste depending upn type f waste Demnstratin/ Practical: - Select PPEs and use them apprpriately fr perfrming UT Practice handling, string, stacking and shifting f material, tls and equipment s Required 1. Classrm f 30 students capacity 2. Black/White bard 3. Prjectr/LED Mnitr 4. Cmputer 5. Trade specific charts and ther teaching aids Persnal prtective equipment: 1. Hand glves 2. Safety shes 3. Safety helmet 4. Jump suit 5. Safety harness 6. Nse mask 7. Ear muffs

6 Sr. N. Mdule Optinal 1 3 Perfrm ultrasnic testing n structural steel cmpnents and welded sectins Thery Duratin 48:00 Practical Duratin 124:00 Crrespnding NOS Cde CON/N0411 Key Learning Outcmes Demnstratin f lcatins, situatins/ circumstances, malpractices which can be hazardus fr surveying wrks Describe use f fire extinguisher and standard practice f string & stacking firefighting equipment s/ materials at wrk lcatins Describe dispsal f waste materials as per their nature and effects n weather Thery: Knwledge f English principle f dye penetratin test different materials n which dye penetratin test can be carried ut hw t select materials used in dye penetratin test fr varius cnditins f testing type f defects inspected by dye penetratin test limitatins f dye penetratin test precautins t be taken while cnducting dye penetratin test imprtance f cleaning the surface befre and after cnducting dye penetratin test different methds f cleaning metal surface different types f penetrants and criteria fr their selectin different methds f applicatin f penetrants different types f develpers and criteria fr their selectin different methds f applicatin f develpers manufacturers guidelines fr applicatin f and develpment time f varius penetrants and develpers safety parameters t be undertaken while cnducting the dye penetratin test Reading, interpreting and understanding the quality plan, WPS, fabricatin shp drawings, specificatins etc Equipment Required Cnsumables: 1. Digital ultrasnic flaw detectr 2. Calibratin Blcks 3. Prbe (straight and angle) 4. Reference blcks

7 Sr. N. Mdule Key Learning Outcmes Demnstratin/ practical: Perfrm Dye penetratin testing n welded jints and perfrming the fllwing: Selectin f penetrants and develpers depending upn the task Cleaning f surface befre applicatin f penetrants Applying penetrants and develpers Pst test cleaning and husekeeping Equipment Required Optinal 2 4 Perfrm Magnetic Particle test n structural steel welded jints Thery Duratin 48:00 Practical Duratin 124:00 Crrespnding NOS Cde CON/N0412 Thery: Knwledge f English principle f dye penetratin test different materials n which dye penetratin test can be carried ut hw t select materials used in dye penetratin test fr varius cnditins f testing type f defects inspected by dye penetratin test limitatins f dye penetratin test precautins t be taken while cnducting dye penetratin test imprtance f cleaning the surface befre and after cnducting dye penetratin test different methds f cleaning metal surface different types f penetrants and criteria fr their selectin different methds f applicatin f penetrants different types f develpers and criteria fr their selectin different methds f applicatin f develpers manufacturers guidelines fr applicatin f and develpment time f varius penetrants and develpers safety parameters t be undertaken while cnducting the dye penetratin test Reading, interpreting and understanding the quality plan, WPS, Cnsumables: 5. Develpers 6. Penetrants 7. Clth 8. Black light (ptinal) 9. Reference blcks

8 Sr. N. Mdule Key Learning Outcmes fabricatin shp drawings, specificatins etc Demnstratin/ practical: Perfrm Dye penetratin testing n welded jints and perfrming the fllwing: Selectin f penetrants and develpers depending upn the task Cleaning f surface befre applicatin f penetrants Applying penetrants and develpers Pst test cleaning and husekeeping Equipment Required Optinal 3 5 Perfrm Liquid/Dye penetratin test n structural steel cmpnents welded jints Thery Duratin 48:00 Practical Duratin 124:00 Crrespnding NOS Cde CON/N0413 Thery: Knwledge f English principle f dye penetratin test different materials n which dye penetratin test can be carried ut hw t select materials used in dye penetratin test fr varius cnditins f testing type f defects inspected by dye penetratin test limitatins f dye penetratin test precautins t be taken while cnducting dye penetratin test imprtance f cleaning the surface befre and after cnducting dye penetratin test different methds f cleaning metal surface different types f penetrants and criteria fr their selectin different methds f applicatin f penetrants different types f develpers and criteria fr their selectin different methds f applicatin f develpers manufacturers guidelines fr applicatin f and develpment time f varius penetrants and develpers safety parameters t be undertaken while cnducting the dye penetratin test Cnsumables: 10. Develpers 11. Penetrants 12. Clth 13. Black light (ptinal) 14. Reference blcks

9 Sr. N. Mdule Key Learning Outcmes Reading, interpreting and understanding the quality plan, WPS, fabricatin shp drawings, specificatins etc Demnstratin/ practical: Perfrm Dye penetratin testing n welded jints and perfrming the fllwing: Selectin f penetrants and develpers depending upn the task Cleaning f surface befre applicatin f penetrants Applying penetrants and develpers Pst test cleaning and husekeeping Equipment Required Ttal Duratin Unique Equipment Required: Thery Duratin 60:00 Practical Duratin 140:00 Cnsumables: Develpers, Penetrants, Clth, Black light (ptinal), Reference blcks Persnal prtective equipment: Hand glves, Safety shes, Safety helmet, Jump suit, Safety harness, Nse mask, Ear muffs Grand Ttal Curse Duratin: 200 Hurs, 0 Minutes (This syllabus/ curriculum has been apprved by Cnstructin Skill Develpment Cuncil f India)

10 Trainer Prerequisites fr Jb rle: Structural Steel NDT Tester- UT/MPT/DPT mapped t Qualificatin Pack: CON/Q3503, v1.0 Sr. N. Area Details 1 Descriptin T deliver accredited training service, mapping t the curriculum detailed abve, in accrdance with the Qualificatin Pack CON/Q Persnal Attributes Aptitude fr cnducting training, and pre/ pst wrk t ensure cmpetent, emplyable candidates at the end f the training. Strng cmmunicatin skills, interpersnal skills, ability t wrk as part f a team; a passin fr quality and fr develping thers; well-rganised and fcused, eager t 3 Minimum Educatinal Qualificatins 4a Dmain Certificatin 4b Platfrm Certificatin learn and keep neself updated with the latest in the mentined field ITI/12 th standard pass Trainer/Assessr- 50% in each NOS f Qualificatin Pack CON/Q3503 & 80% verall, Lead trainer/lead Assessrs- 50% in each NOS f Qualificatin Pack CON/Q3503 & 90% verall Trainer/Assessr-80% in each NOS f Qualificatin Pack MEP/Q0102 r MEP/Q0104, Lead trainer/ Lead Assessrs- 90% in each NOS f Qualificatin Pack MEP/Q0101 r MEP/Q0103 and verall 90% 5 Experience i. Technical Degree hlder with minimum three years f Field experience and preferably tw years f teaching experience r, ii. In case f a Diplma Hlder five years f field experience and preferably tw years f teaching experience r, iii. In case f ITI/12 th pass minimum eight years f field experience and preferably tw years f teaching Experience.

11 Jb Rle Qualificatin Pack Sectr Skill Cuncil CRITERIA FOR ASSESSMENT OF TRAINEES CON/Q3503 Cnstructin Guidelines fr Assessment 1. Criteria fr assessment fr each Qualificatin Pack will be created by the Sectr Skill Cuncil. Each Perfrmance Criteria (PC) will be assigned marks prprtinal t its imprtance in NOS. SSC will als lay dwn prprtin f marks fr Thery and Skills Practical fr each PC. 2. The assessment fr the knwledge part will be based n knwledge bank f questins created by Assessment Bdies subject t apprval by SSC 3. Individual assessment agencies will create unique questin papers fr knwledge/thery part fr assessment f candidates as per assessment criteria given belw 4. Individual assessment agencies will create unique evaluatins fr skill practical fr every student at each examinatin/training centre based n assessment criteria. 5. The passing percentage fr each QP will be 50%. T pass the Qualificatin Pack, every trainee shuld scre a minimum f 50% individually in each NOS. 6. The Assessr shall check the final utcme f the practices while evaluating the steps perfrmed t achieve the final utcme. 7. The trainee shall be prvided with a chance t repeat the test t crrect his prcedures in case f imprper perfrmance, with a deductin f marks fr each iteratin. 8. After the certain number f iteratin as decided by SSC the trainee is marked as fail, scring zer marks fr the prcedure fr the practical activity. 9. In case f successfully passing nly certain number f NOSs, the trainee is eligible t take subsequent assessment n the balance NOSs t pass the Qualificatin Pack within the specified timeframe set by SSC. 10. Minimum duratin f Assessment f each QP shall be f 4hrs/trainee.

12 Marks Allcatin Assessment utcmes CON/N9001: Wrk accrding t persnal health, safety and envirnment prtcl at cnstructin site CON/N0411: Perfrm ultrasnic testing n structural steel Assessment Criteria fr utcmes Ttal Mark Out Of Thery Skills Practical PC1. identify and reprt any hazards, risks r breaches in site safety t the apprpriate authrity PC2. fllw emergency and evacuatin prcedures in case f accidents, fires, natural calamities PC3. fllw recmmended safe practices in handling cnstructin materials, including chemical and hazardus material whenever applicable PC4. participate in safety awareness prgrams like Tl Bx Talks, safety demnstratins, mck drills, cnducted at site PC5. identify near miss, unsafe cnditin and unsafe act PC6. use apprpriate Persnal Prtective Equipment (PPE) as per wrk requirements including: Head Prtectin (Helmets) Ear prtectin Fall Prtectin 100 Ft Prtectin Face and Eye Prtectin, Hand and Bdy Prtectin Respiratry Prtectin (if required) PC7. handle all required tls, tackles, materials & equipment safely PC8. fllw safe dispsal f waste, harmful and hazardus materials as per EHS guidelines PC9. install and apply prperly all safety equipment as instructed PC10.fllw safety prtcl and practices as laid dwn by site EHS department PC11. cllect and depsit cnstructin waste int identified cntainers befre dispsal, separate cntainers that may be needed fr dispsal f txic r hazardus wastes PC12.apply ergnmic principles wherever required Ttal PC1. Read and interpret the quality plan, WPS, fabricatin shp drawings etc. t understand the technical specificatins, lcatins f testing and 100 methd t be adpted PC2. identify the lcatin f jint r sectin fr cnducting the test as per specificatin

13 cmpnents and welded sectins CON/N0412: Perfrm Magnetic Particle test n structural steel welded jints PC3. estimate the quantity f materials and time required fr cmpletin f test PC4. Read and interpret the standard specificatins and perfrm the test in accrdance t the same PC5. carry ut pre-test cleaning activities using slvents, brushes, scrubs etc. t remve any paint, dust, il, grease r scale etc. frm the test surface PC6. identify the transducers, instruments and calibratin standards t be used based upn cnditins f testing, lcatin and accessibility f testing and purpse f test PC7. ensure that the instrument is calibrated as per schedule befre starting the test PC8. run diagnstic checks using calibratin standards t ensure that readings btained are accurate PC9. apply cating f gel, water r slvent n the surface t be tested apprpriately as per manufactures guidelines r standard practices PC10. ensure that the test specimen is prperly immersed in slvent in case f immersed type f ultrasnic test PC11. ensure that transducers are prperly cated and ready fr use PC12. chse nrmal r angle beam as per test requirement and instructins PC13. set the frequency f ultrasund as per test specificatins and requirements PC14. ensure that the psitin and mvement f bth pieces is crrect and simultaneus in case f dual element transducers PC15. ensure that the single piece transducer is mving apprpriately and required test area is cvered PC16. read the graphs and ther details mentined n the display t cmpute the size and type f defect PC1. Read and interpret the quality plan, WPS, fabricatin shp drawings etc. t understand the technical specificatins, lcatins f testing and methd t be adpted PC2. Identify the lcatin f jint r sectin fr cnducting the test as per specificatin PC3. Estimate the quantity f materials and time required fr cmpletin f test PC4. Read and interpret the standard specificatins and perfrm the test in accrdance t the same PC5. cnfirm that the surface t be tested can be magnetized Ttal

14 CON/N0413: Perfrm liquid /dye penetratin test n structural steel welded jints PC6. carry ut pre-test cleaning activities using slvents, brushes, scrubs etc. t remve any paint, dust, il, grease r scale etc. frm the test surface PC7. ensure that the temperature f the test specimen is within applicable limits prescribed in the test prcedure PC8. ensure prper strage f cnsumables t avid cntaminatin PC9. ensure that lighting arrangements are apprpriate and cmpatible t type f indicatr used PC10. apply suspended magnetic particles t the test surface using apprpriate methd PC11. apply dry pwder indicatrs t the surface f the test specimen PC12. select the suitable methd fr applicatin f magnetic field t the test specimen PC13. apply the magnetic fields in tw directins perpendicular t each ther f required r instructed magnitude PC14. check the prper applicatin f magnetic field PC15. clean the particulate matter after getting apprval frm the senirs PC16. setup reverse magnetic field t demagnetized the cmpnent r structure under inspectin Ttal PC1. Read and interpret the quality plan, WPS, fabricatin shp drawings etc. t understand the technical specificatins, lcatins f testing and 100 methd t be adpted PC2. identify the lcatin f jint r sectin fr cnducting the test as per specificatin PC3. estimate the quantity f penetrants and develpers and time required fr cmpletin f test PC4. Read and interpret the standard specificatins and perfrm the test in accrdance t the same PC5. cnfirm the cmpatibility f penetrants and develpers with each ther, with base metal and with cnditins f testing PC6. carry ut pre-test cleaning activities using slvents, brushes, scrubs etc. t remve any paint, dust, il, grease r scale etc. frm the test surface PC7. ensure that area surrunding the test surface is als adequately cleaned and free frm impurities PC8. identify and use suitable means t apply penetrant n the test surface PC9. apply the penetrant unifrmly acrss the test specimen and allw it t sck int the flaw fr instructed r specified perid f time

15 PC10. remve excess penetrant frm the surface f test specimen using suitable means as per type f penetrant used and manufactures guidelines PC11. avid direct applicatin f remvers/slvents t the test surface PC12. select and use apprpriate develpers based upn the type f penetrant and inspectin cnditin PC13. apply the develper unifrmly acrss the test specimen as per manufactures guidelines r standard prcedure PC14. ensure that develper is nt disturbed fr specified perid f time as per instructins fr bltting actin t take place crrectly PC15. infrm the superirs abut the cmpletin f bltting perid and develpment f penetrant n the test surface PC16. clean the develper and penetrant pst inspectin f senirs Ttal

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